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SERVICE MANUAL
™
TOP-SIDE
COOKER
1-800-KEATING
T1 T2 T3
SET
WATLOW CV WATLOW CV
ELEMENT °F ON ELEMENT °F ON
°C °C
LOAD LOAD
PUSH PUSH
ON TO SET OFF ON TO SET OFF
Keating of Chicago, Inc.
1-800-KEATING
www.keatingofchicago.com
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
028951 Top Side 0107 09/07
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TABLE OF CONTENTS SECTION I INTRODUCTION SECTION IV MAINTENANCE Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . .3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . .3-4 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 Installing a Cooking Sheet . . . . . . . . . . . . . . . . . . . .4 Standard Accessories . . . . . . . . . . . . . . . . . . . . . . .1 Handling Cooki
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i NOTICE: This operating, installation, and service manual should be given to the user. The operator of the Top- ™ Side Cooker should be familiar with its functions and operation. This manual must be kept in a prominent, easily ™ reachable location near the Top-Side Cooker . i NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the right to change specifications at any time. WARNING WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHE
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SAFETY I INTRODUCTION PRECAUTIONS WARNING GENERAL ™ Keating Top-Side Cookers are designed to give THIS SYMBOL WARNS YOU THAT SERIOUS maximum production efficiency, delivering high quality BURNS OR OTHER INJURIES MAY RESULT IF food products. The following design features are SAFETY INSTRUCTIONS ARE NOT FOLLOWED. ™ incorporated into Keating Top-Side Cookers. ™ l DO NOT SUBMERGE THE TOP-SIDE COOKING HEAD IN WATER. STANDARD l CLEANING CHEMICALS OR UTENSILS USED FEATURES FOR CLEANING GRIDDLES WILL DA
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Clockwise movement of the knob will decrease the ELECTRICAL spacing; counter clockwise movement will increase the CONNECTION spacing. Each turn of the adjusting knob represents ™ 1/8'' (approximately 3mm) movement. Each Keating Top-Side Cooking head is equipped with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), Experimentation will give you the best cooking height three wire with ground electrical cord. Each cooking for each type of food product. The cooking head should head is rated 4000W, 18
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WARNING IV MAINTENANCE ® BECAUSE OF THE SUPERIOR MIRACLEAN SURFACE, THE ONLY TOOLS YOU WILL EVER NEED ™ TO CLEAN THE TOP-SIDE COOKING HEAD ARE A WARRANTY REPAIRS DAMP SOFT COTTON CLOTH AND A KEATING Keating’s warranty begins with the date of installation. SCRAPER. ™ In the event your Keating Top-Side Cooker needs l NEVER SCRAPE COOKING SHEETS WITH THE repair under warranty other than routine maintenance SCRAPER. or cleaning you are requested to contact KEATING OF CHICAGO, INC. at 1-800-KEATING b
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INSTALLING A LEVELING OF COOKING SHEET COOKING HEAD(S) ™ 1. Raise Top-Side Cooking head completely. The cooking head(s) were leveled at the factory. 2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet •• NOTE: For best results, level griddle before on the griddle plate with 20'' (508mm) dimension checking. Adjust legs or stand casters to level griddle. front to back. ™ REMOVAL OF 3. Lower the Top-Side Cooker head onto the COOKING HEAD cooking sheet, ensuring that the sheet is centered under the
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V SERVICE DIAGNOSIS ™ A properly adjusted Keating Top-Side Cooker, with no 1 1 2 2 load, will cycle “ON” approximately every 5 / to 6 / minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow range. A. Trouble-Shooting The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. WARNING Disconnect power before servicing. PROBLEM PROBABLE CAUSE SOLUTION ™ ™ POWERO
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TROUBLESHOOTING THE THERMOSTAT Temperature reading is incorrect, • Sensor or controller may be bad. Place a jumper wire across the showing a sensor error, or Sensor connections may be bad. thermocouple input terminals. The LOAD LED is switching at the display should indicate ambient wrong temperature. temperature. If it does, the controller is ok. If not, replace controller. Decrease set point below ambient temperature, LOAD LED should be off for heating controllers. If it is, the controller is
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VI EXPLODED VIEW & PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling 1-800-KEATING or your local service company. You may also order online at Keating’s part store, www.keatingofchicago.com. ™ Refer to the Keating Top-Side Cooker Limited Warranty for complete service and ordering information. The model/serial plate for each cooking head is located on the the control panel assembly. The serial and model numbers are necessary when ordering. WARNING AND OPERATING PLATES ™ All
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™ TOP-SIDE COOKING HEAD – MANUAL & AUTO-LIFT Figure 6-1 PART ITEM DESCRIPTION QTY. NUMBER 1 THERMOSTAT TEMPERATURE PROBE KIT 1 016671 2 COOKING HEAD (COMPLETE) 1 1-800-KEATING 3 STOP CLEVIS PIN, S/S 1 015164 4 SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) 1 --- 5 SWIVEL BRACKET 1 028181 6 SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S 1 015164 7 COOKING SHEET MOUNTING CLIP 2 017316 9 COVER (FOR TSC WITH MICRO LEVELER) 1 1-800-KEATING 10 COOKING SHEET (SINGLE SHEET) 012118 COOKING SHEET (PACKAGE OF 12) 01
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™ AUTO-LIFT TOP-SIDE COOKER Figure 6-2 PART ITEM DESCRIPTION QTY. NUMBER 1 TOP-SIDE COOKER WELD. AUTO NEW ARM 1 052115 2 AUTO TOP SIDE A0-2 ACTUATOR MTG. 1 053991 3 ACTUATOR AUTO TOPSIDE COOKER 24V 1 053097 4 TOP-SIDE CONDUIT SUPPORT 1 052287 5 TOP-SIDE COOKER LIFT ARM ROD 2 052117 6 TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL PANEL 1 --- 3 1 7 /8" - 2 /2" CLEVIS PIN 1 015164 5 3 8 PIN HAIR /16" - /8" : 0.72 WIRE 2 015165 9 TOP-SIDE COOKER LIFT ARM ROD 1 052591 9
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INSTRUCTIONS FOR MICROSWITCH ADJUSTMENT AUTO-LIFT TOP-SIDE™ ACTUATOR Figure 6-3 1. Remove the limit switch black plastic cover on the and the stroke should stop retracting before it reaches its actuator. mechanical stop. This movement is controlled by the bottom micro switch. 2. Turn on the power on unit and push the T1, T2 or T3 button on the timer. The actuator will extend the stroke and 6. If the motor fails to stop, manually depress the bottom lower head. The motor must stop and the stroke
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™ TOP-SIDE COOKER CONTROL PANEL Figure 6-4 PART ITEM DESCRIPTION QTY. NUMBER 1 THERMOSTAT 1 056840 THERMOSTAT REPLACEMENT KIT 1 057138 2 HI-LIMIT CONTROL 1 010311 3 HI-LIMIT MOUNTING BRACKET 1 016654 4 CONTACTOR, 50A, 3 POLE 1 011184 5 ROCKER SWITCH, LIGHTED, ON/OFF 1 016689 6 INSTRUCTION PLATE ON/OFF SWITCH PLATE 1 016672 7 INDICATING LIGHT, ELEMENT ON, RED 1 016615 8 INSTRUCTION PLATE ELEMENT ON LIGHT PLATE 1 016673 9 TERMINAL BLOCK 1 002565 10 CORD, WITHOUT PLUG, 12/3 SJO 1 018480 1 11 GROUND
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VII WIRING DIAGRAM ™ TOP-SIDE COOKER MANUAL LIFT WIRING DIAGRAM Figure 6-5 LIGHTED ROCKER LIGHTED ROCKER ON/OFF SWITCH ON/OFF SWITCH OR GREEN LIGHT GREEN LIGHT ON TOP ON BOTTOM NOTE: ANGLED TERMINALS OF SWITCH ARE ALWAYS TOWARD CONTROL PANEL BOTTOM. 12
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™ TOP-SIDE COOKER AUTO-LIFT WIRING DIAGRAM Figure 6-6 13
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WARRANTY LIMITED WARRANTY ® Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser. ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp , Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer & Pasta Vessels, and Keating replacement parts ("products") installed after June 1, 1994 to be free to defects in material or workmanship, subject to the following terms and conditions. LENGTH OF WARRANTY All products other than Fryer & Pasta Vessels and rep
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SERVICE INFORMATION If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com *As continuous product improvement occurs, specifications may be changed witho
