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MARKV
CONVECTIONOVEN
INSTALLATION -- OPERATION -- MAINTENANCE
BLODGETTOVENCOMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN 17561 Rev N (3/06)
E2003 --- G.S. Blodgett Corporation
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IMPORTANT WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE IN- STALLATION, OPERATING AND MAINTENANCE IN- STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICINGTHISEQUIPMENT FORYOURSAFETY Donotstoreorusegasolineorotherflammablevaporsor liquidsinthevicinityofthisoranyotherappliance. Theinformationcontainedinthismanualisimportantfortheproper installation,use,andmaintenance ofthisoven.Adherence tothese proceduresandinst
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THEREPUTATIONYOUCANCOUNTON Foroveracenturyandahalf,TheBlodgettOvenCompanyhasbeenbuilding ovensandnothingbutovens.We’vesettheindustry’squalitystandardforall kindsofovensforeveryfoodserviceoperationregardlessofsize,application orbudget. Infact, no oneoffers moremodels, sizes, and ovenapplications thanBlodgett;gasandelectric,full-size,half-size,countertopanddeck,con- vection, Cook’n Hold, Combi-Ovens andthe industry’shighest qualityPizza Ovenline.FormoreinformationonthefulllineofBlodgettovenscontac
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Model: Your Service Agency’s Address: Serial Number: Your oven was installed by: Your oven’s installation was checked by:
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Table of Contents Introduction Oven Description and Specifications................................ 2 Oven Components ............................................... 3 Installation Delivery and Location............................................. 4 Oven Assembly .................................................. 5 NSF Bolts .................................................... 5 Leg Attachment ............................................... 6 Caster Assembly ......................................
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Introduction OvenDescriptionandSpecifications Cookinginaconvectionovendiffersfromcooking inaconventionaldeckorrangeovensinceheated air is constantly recirculated over the product by afaninanenclosedchamber.Themovingaircon- tinually stripsaway thelayer ofcool airsurround- ingtheproduct,quicklyallowingtheheattopene- trate. Theresultisahighquality product, cooked atalowertemperatureinashorteramountoftime. Blodgettconvectionovensrepresentthelatestad- vancement in energy efficiency, reliability, and
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Introduction OvenComponents Heating Elements --- located on the back wall of RackSupports --- hold oven racks. theoven,theelementsprovideheattothebaking Baffle --- located on the back interior wall of the chamber on electric ovens. oven. Protects the blower wheel. Chain & Turnbuckle --- controls operation of the Blower Wheel --- spins to circulate hot air in the oven doors. baking chamber. ControlPanel ---containswiringandcomponents Convection Motor --- provides power to turn the to control the
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Installation DeliveryandLocation DELIVERYAND INSPECTION It is essential that an adequate air supply to the oven be maintained toprovide a sufficient flow of All Blodgett ovens are shipped in containers to combustion and ventilation air. preventdamage.Upondeliveryofyournewoven: D Place the oven in an area that is free of drafts. D Inspecttheshippingcontainerforexternaldam- D Keeptheovenareafreeandclearofallcombus- age.Anyevidenceofdamageshouldbenoted tiblessuchaspaper,cardboard,andflammable onthe
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Installation OvenAssembly NSFBOLTS D any holes in stacked units not used formount- ing stacking brackets. Thesebolts arerequired byNSF toblock anyex- 1. Locatethe5/16”boltsthatwereshippedwith posedholeonthebackofanoven.Thisincludes: the oven. D anyunit,singleorstacked,withoutabackpanel. 2. InstalltheboltsasshowninFigure3. DoubleStacked Units Units withoutbackpanels Figure 3 5
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Installation OvenAssembly LEG ATTACHMENT CASTERASSEMBLY 1. Lay the oven on its back. NOTE: Install the locking casters on the front of theoven.Installthenon-lockingcasterson 2. Align the threaded stud in each leg with the nut located inside each bottom corner of the the back of the oven. ovenframe.Turnthelegsclockwiseandtight- CastersforSingleandDoubleStackedOvens: en to the nearest full turn. 1. Attach the legs as described. 3. Align the two leg plate holes in each leg with thoseintheovenbottom
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Installation OvenAssembly DOUBLESECTIONASSEMBLY 3. Attach the stacking brackets using the re- maining 5/16” bolts shipped with the ovens. NOTE: Oldstyleovensrefertounitswithpaintedex- 4. Drill a clearance hole for a 5/16” bolt in the posed rear angle. New style ovens refer to angleironoftheoldstyleoven.Usetheholes units with rear angle iron enclosed in steel. in the stacking brackets as a pilot. The following instructions apply to stacking two 5. Attach the stacking brackets to the old style new
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Installation Utility Connections --- Standards and Codes THE INSTALLATION INSTRUCTIONS CON- U.S. and Canadian installations TAINED HEREIN ARE FOR THE USE OF QUALI- All ovens, when installed, must be electrically FIEDINSTALLATIONANDSERVICEPERSONNEL groundedinaccordancewithlocalcodes,orinthe ONLY. INSTALLATION OR SERVICE BY OTHER absenceoflocalcodes,withtheNationalElectrical THAN QUALIFIED PERSONNEL MAY RESULT IN Code,ANSI/NFPA70---LatestEditionand/orCana- DAMAGE TO THE OVEN AND/OR INJURY TO dian
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Installation ElectricalConnection Wiring diagrams are located in the control compartment and on the back of the oven. The electric motor, indicator lights and related Terminal Block switches are connected to the oven as follows: 1. Remove the bottom trim and control panel covers. Slide the control panel forward. 2. Connectthesupplyconduittothewireductlo- catedinthelowerlefthandcornerontheback of the oven. 3. Run the supply wires through the duct to the front of the oven. 4. Connectthesupplywires
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Installation InitialStartup OVENRESTRAINT ADJUSTMENTS ASSOCIATED WITH INITIAL INSTALLATION If casters are used in conjunction with a power supply cord for movable appliances, a fixed re- Each oven, and its component parts, have been straint should be provided. thoroughly tested and inspected prior to ship- ment.However,itisoftennecessarytofurthertest Therestraint(ie:heavygaugecable)shouldbeat- oradjusttheovenaspartofanormalandproper tached without damaging the building. DO NOT installation. Thes
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Operation SafetyInformation THE INFORMATION CONTAINED IN THIS SEC- TIONISPROVIDEDFORTHEUSEOFQUALIFIED SAFETYTIPS OPERATINGPERSONNEL.QUALIFIEDOPERAT- Foryoursafety read before operating ING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CON- General safety tips: TAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE OVEN AND/OR HAVE D If the oven needs to be moved for any reason, HAD PREVIOUS EXPERIENCE WITH THE OP- thesupplycordmustbedisconnectedfromthe ERATIONOFTHEEQUIPMENTD
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Operation SolidStateDigitalControl CONTROLDESCRIPTION 1. SELECTOR SWITCH --- turns power to the oven on or off. Allows selection of Cook or Cool Down Modes and fan speed (if applica- ble). 2. DISPLAY --- displaystimeortemperatureand other information related to oven function. 3. HEAT LAMP --- lights when heater is on. 4. PULSELAMP --- lightswhenPulsedFanMode 1 is turned on. 5. HOLD LAMP --- lights when Hold Mode is turned on. 6. DIAL --- used to enter set points in display 7. START/STOPKEY --- s
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Operation SolidStateDigitalControl OPERATION CookwithPulse: CookOnly: NOTE: PULSE light is onwhen pulsemode is on andoffwhenpulsemodeisoff. 1. TurnSELECTORswitch(1)tothedesiredpo- sition. 1. Turn the SELECTOR SWITCH (1) to the de- sired position. 2. Enter the cook time and temperature. 2. Enter cook time and cook temperature. 3. Load product into oven. 3. Press PULSE KEY (11). Enter the pulse time. NOTE: ThedisplayreadsLOADwiththeoven is near the set temperature. NOTE: Pulsetimeisaportionoftheco
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Operation SolidStateManualControl CONTROLDESCRIPTION 1. SELECTORSWITCH --- controlspower tothe oven for cook or cool down. 2. BLOWER SWITCH --- controls blower speed, either hi or lo. 1 OVEN OFF 3. LIGHTS SWITCH -controls interior lights. 4. OVEN READY LIGHT --- when lit indicates COOL COOK DOWN burneroperation.Whenthelightgoesoutthe oven has reached operating temperature. 5. SOLIDSTATETHERMOSTAT-allowseither8 pre-settemperaturestobeselectedinaccor- dancewithcustomerrequirements,oraninfi- ON HI
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Operation BlodgettIQ2TControl COMPONENT DESCRIPTION 1. OVEN POWER SWITCH --- controls power to the oven. 1 2. TOP DISPLAY --- displays temperature and other controller related information. 3. FANHILED --- whenlitindicatesthefanisrun- ning at high speed. 3 2 4. BOTTOM DISPLAY --- displays cook time and other controller related information. 5. PROGLED --- when litindicates thecontroller 4 6 is in the programming mode. 6. HEAT LED --- when lit indicates the control is 5 7 calling for heat. 12 8 7.
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Operation BlodgettIQ2TControl OVENOPERATION ture and fan speed will light. If the se- lected product is a multiple stage rec- OvenStartup: ipe no other product LEDS will light. 1. Toggle the POWER SWITCH (1) to ON.The NOTE: Press and hold the selected product oven preheats to the lowest programmed first key for three seconds to cancel the stage temperature. The LEDS (16) for allprod- cook cycle for normal operation. To uctswiththesamefirststagetemperaturelight. cancel the cook cycle when using W
