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INSTALLATION
MANUAL
SINGLE PACKAGE AIR CONDITIONERS AND
CONTENTS
SINGLE PACKAGE ELECTRIC UNITS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
DM090, 120 and 150
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .5
7-1/2 TO 12-1/2 TON
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
(380V, 3 Phase, 60 HZ)
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPROVALS. . . . . . . . . .
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035-17311-003-A-0704 TABLE OF CONTENTS METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5 SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 32 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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035-17311-003-A-0704 LIST OF FIGURES Fig. # Pg.# Fig. # Pg.# 1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . 10 13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 16 2 CONDENSER COVERING . . . . . . . . . . . . . . . . . . . . 10 14 RETURN DOWNFLOW PLENUM WITH PANEL . . . 16 3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . 10 15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 16 ® 4 PREDATOR COMPONENT LOCATION . . . . . . . . . 11 16 CONDENSATE DRA
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035-17311-003-A-0704 LIST OF TABLES Tbl.# Pg.# Tbl.# Pg.# 1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 11 20 10 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26 2 UNIT TEMPERATURE LIMITATIONS . . . . . . . . . . . . 11 21 12-1/2 TON STANDARD MOTOR DOWN SHOT 3 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27 4 6 POINT LOAD WEIGHT . . . . . . . . . .
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035-17311-003-A-0704 GENERAL REFERENCE Additional information is available in the following reference ® ® YORK Predator units are single package air conditioners forms: designed for outdoor installation on a rooftop or slab and for non-residential use. These units can be equipped with factory • General Installation - DM090 - 150, 035-17311-002 or field installed electric heaters for heating applications. • Pre-start & Post-start Check List - 035-18466-000 These units are completely assembled on
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035-17311-003-A-0704 NOMENCLATURE 6½ - 12½ Ton Predator Model Number Nomenclature D M 090 C00 A 3 A AA 3 Product Generation 3 = Third Generation Product Category 4 = Fourth Generation D = Air Cond., Single Package Product Identifier Voltage Installation Options Additional Options M = R-22 Standard Efficiency A = No Options Installed (See Next Page) 3 = 380-3-60 B = Option 1 C = Option 2 D = Options 1 & 2 Nominal Cooling Capacity - MBH E = Option 3 F = Option 4 090 = 7-½ Ton G = Options 1 & 3 120
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035-17311-003-A-0704 NOMENCLATURE, ADDITONAL OPTIONS: AA None AB Phase Monitor AC Coil Guard AD Dirty Filter Switch AE Phase Monitor & Coil Guard AF Phase Monitor & Dirty Filter Switch AG Coil Guard & Dirty Filter Switch AH Phase Monitor, Coil Guard, & Dirty Filter Switch CA CPC Controller with Dirty Filter Switch & Air Proving Switch CB CPC Controller, DFS, APS & Phase Monitor CC CPC Controller, DFS, APS & Coil Guard CD CPC Controller, DFS, APS, Phase Monitor, & Coil Guard CE CPC Controller, DF
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035-17311-003-A-0704 HN Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils HP Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor HQ Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard HR Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard JA Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch JB Johnson UNT Controller, DFS, APS & Phase Monito
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035-17311-003-A-0704 TE Technicoat Condenser Coil, Phase Monitor, & Coil Guard TF Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch TG Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch TH Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch TJ Technicoat Evaporator Coil TK Technicoat Evaporator Coil & Phase Monitor TL Technicoat Evaporator Coil & Coil Guard TM Technicoat Evaporator Coil & Dirty Filter Switch TN Technicoat Evaporator Coil, Phase Mon
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035-17311-003-A-0704 INSTALLATION INSTALLATION SAFETY INFORMATION Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cool- ing unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference. 1. Install this furnace only in a location and position as specified on Page 11 of these instructions. 2. This equipment is not to be used for temporary hea
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035-17311-003-A-0704 Simplicity™ Control board w/screw connector Disconnect location for T-stat wiring and (optional disconnect switch) Filter access (2” throw-away) Terminal block for network connection Filter drier (solid hi-voltage connection core) Condenser Second model name- section plate inside hinged access panel Belt-drive blower motor Slideout motor & blower assembly for easy access Dual stage adjustment & cooling for service max. comfort Compressor #2 Compressor #1 access (high- access
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035-17311-003-A-0704 TABLE 4: 6 POINT LOAD WEIGHT * Location (lbs.) Model ABCD E F Before lifting, make sure the unit weight is distrib- DM090 158 142 128 187 207 230 uted equally on the rigging cables so it will lift evenly. DM120 168 151 136 198 219 244 DM150 180 161 145 212 235 262 Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose. *. Weights include largest gas heat option. LENGTH OF FORKS MUST BE A MINIMUM OF 60 TABLE 5: 4 POI
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035-17311-003-A-0704 Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets. " " !
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035-17311-003-A-0704 . 32-11/16 6-13/16 6-13/16 6-13/16 Supply Air Return Air 24 LEFT 27-1/2 21 18 21-3/16 19-3/16 17-3/16 12-15/16 7-1/8 FRONT 14- 23/32 Bottom Gas Bottom Bottom Power, Control Supply Entry Condensate 16-3/8 and Entry Convenience 18-1/16 Outlet Wiring Entries 19-5/8 63-1/2 FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE) " " ! & ( 3 (
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035-17311-003-A-0704 DUCTWORK DUCT COVERS Ductwork should be designed and sized according to the Units are shipped with the side duct openings covered and a methods in Manual D of the Air Conditioning Contractors of covering over the bottom of the unit. For bottom duct applica- America (ACCA) or as recommended by any other recog- tion, no duct cover changes are necessary. For side duct nized authority such as ASHRAE or SMACNA. application, remove the side duct covers and install over the bottom
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035-17311-003-A-0704 CONDENSATE DRAIN The side condensate drain is reversible and maybe re-ori- ented to the rear of the cabinet to facilitate condensate pip- When fastening ductwork to side duct flanges on ing. A condensate drain connection is available through the unit, insert screws through duct flanges only. DO base pan for piping inside the roof curb. Trap the connection NOT insert screws through casing. Outdoor duct- per Figure 16. The trap and drain lines should be protected work must be
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035-17311-003-A-0704 THERMOSTAT WIRING The thermostat should be located on an inside wall approxi- mately 56 inches above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or Avoid damage to internal components if drilling appliances. Follow the manufacturer's instructions enclosed holes for disconnect mounting. with thermostat for general installation procedure. Seven (7) color-coded, insulated wires should be used to connect the NOTE: Since not all
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035-17311-003-A-0704 FIGURE 19 - FIELD WIRING DISCONNECT TABLE 8: ELECTRICAL DATA - DM090 (7-1/2 TON) WITHOUT POWER CONVENIENCE OUTLET Min. MCA Max Max Fuse* Supply Pwr Pwr OD Fan Circuit w/Power Fuse* Size Compressors Blower Exh Conv Electric Heater Actual Heater Motors Ampacity Exhaust Size w/Power Voltage Motor FLA Motor Outlet Model No. KW Amps (Amps) (Amps) (Amps) Exhaust RLA LRA FLA 1.5 2 1.5 2 1.5 2 1.5 2 1.5 2 FLA FLA ea. ea. ea. HP HP HP HP HP HP HP HP HP HP None -- -- 20.7
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035-17311-003-A-0704 TABLE 10: ELECTRICAL DATA - DM120 (10 TON) WITHOUT POWER CONVENIENCE OUTLET MCA Max Max Fuse* Supply Pwr Pwr Min. Circuit OD Fan w/Power Fuse* Size Compressors Blower Motor Exh Conv Ampacity Electric Heater Actual Heater Motors Exhaust Size w/Power Voltage FLA Motor Outlet (Amps) Model No. KW Amps (Amps) (Amps) Exhaust RLA LRA FLA 2 3 2323 2 3 2 3 FLA FLA ea. ea. ea. HP HP HP HP HP HP HP HP HP HP None -- -- 33.2 34.4 35.4 36.6 40 45 45 45 2TP04521850 11.3 17.2 33