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™
S U M M I T 475 & 675
Natural Gas Barbecues
Step-By-Step Guide
Summit 675 NG
Summit 475 NG
THIS GAS APPLIANCE IS DESIGNED FOR THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY. OUTDOOR USE ONLY.
WARNING: Do not try to light this
appliance without reading "Lighting"
WARNING: F o l l ow all leak c h e ck pr o c e d u r e s
instructions section of this manual.
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
THIS GAS APPLIANCE IS DESIGNED FOR
dealer assembled.
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READ CAREFULLY BEFORE INSTALLATION Gas line piping INSTALL GAS SUPPLY n If the length of line required does not exceed 50 feet, WE RECOMMEND THAT THIS INSTALLATION BE use a 5/8" O.D. tube. One size larger should be used DONE BY A LICENSED PROFESSIONAL. for lengths greater than 50 feet. General Specifications for Piping n Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall Note - Contact your local municipality for building thickness of .062 inch; or stand
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BUILT-IN CONSTRUCTION GENERAL INFORMATION CLEARANCE FROM COMBUSTIBLE SURFACES OR WARNING STRUCTURES A Weber-Stephen Products Co. insulated Warning: Clearance from the outside walls of the s l e eve must be used for any bu i l t - i n sides and back of the insulated sleeve must be a installation. minimum of 24 inches from a combustible surface. Measure from the outside wall of the insulated LOCATING YOUR BARBECUE surface to the combustible surface. Figure 2. Refer to “Install Gas Supply” on page
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BUILT-IN STRUCTURE BUILT-IN STRUCTURE CUTOUT DIMENSIONS SLEEVE DIMENSIONS All dimensions are to finished surfaces. Figure 3 BUILT-IN CUTOUT DIMENSIONS Figure 5 Side BUILT-IN INSULATED SLEEVE 475 675 Burner Tolerances 3 DIMENSIONS 5 5 3 + ⁄16” A 31 ⁄8” 43 ⁄8” 10 ⁄4” - 0 475 675 Tolerances 3 1 1 1 + ⁄32” B 21 ⁄8” 21 ⁄8” 4 ⁄2” 1 - 0 + ⁄4” 1 1 A 31 ⁄2” 43 ⁄2” 3 - 0 + ⁄16” C 25” 25” 24” 3 -0 1 1 + ⁄16” B 21 ⁄16” 21 ⁄16” - 0 WT 240 285 40 3 15 15 + ⁄16” C 24 ⁄16” 24 ⁄16” -0 Weight (expressed in pound
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BUILT-IN SLEEVE GAS LINE LOCATIONS Support tubes Figure 6 BUILT-IN SLEEVE GAS LINE LOCATIONS 475 675 Tolerances 1 + ⁄16 A 5.0” 5.0” 1 - ⁄16 1 + ⁄16 B 10.1” 10.1” 1 - ⁄16 1 + ⁄32 C 2.5” 2.5” 1 - ⁄32 The dimensions shown indicate the location of the gas line inlet flange in the insulated sleeve. The support members of the built-in structure must not impede passage of the gas lines. Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lin
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SUPPLIES NEEDED REMOVE PACKAGED You will need a soap and water solution to check for gas CONTENTS leaks. (See Step "Check for gas leaks.") Flavorizer bar Note - The hardware size of nuts, bolts and screws is (7) (Summit 475) given. For example "1/4-20 x 2 inch bolt" means a bolt (11) (Summit 675) 1/4 inch in diameter with 20 threads to the inch, 2 inches long. On a small screw for example, "6-32 x 1/2 inch screw" means a number 6 screw, with 32 threads to the Optional Steam-N-Chips smoker inc
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ADD COOKING MODULE MOUNT REGULATOR Caution: Use two people to lift and install the BRACKET cooking module. We recommend that you install the regulator to a rigid Lift the cooking module out of the packaging. The gas line structure. The regulator mounting bracket can be used to will hang below the module. mount the regulator to the built-in structure. Lower the module on an angle into the sleeve so the The gas line from the manifold is long enough to reach control panel is under the front top rai
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CONNECT GAS SUPPLY INSTALL FLAVORIZER TO REGULATOR BARS You will need: seven (Summit 475) or eleven Hard pipe the gas supply to the inlet of the regulator. (Summit 675) flavorizer bars Refer to “Install Gas Supply” section on page 2. Set the Flavorizer bars front to back over the burners in Connect the corrugated gas line to the regulator. Figure 9. the slots of the Flavorizer Bar/cooking grill support. Figure 10 shows the gas line and regulator assembled. Figure 12 (a). Hard pipe the gas sup
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INSTALL STEAM-N-CHIPS ADD COOKING GRATES SMOKER You will need: two (Summit 475) or three (Summit 675) cooking grates. You will need: Steam-N-Chips smoker. The cross-wire of the cooking grate goes down. Set the Remove the center Flavorizer bar (the one that is not over cooking grates in place next to each other. Figure 14. a burner). Set the handles of the Steam-N-Chips smoker on the Flavorizer bar holder. Figure 13 (a). Note: For directions on how to use the Steam-N-Chips smoker, see the Opera
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INSTALL WARM-UP INSTALL BURNER BASKET CONTROL KNOBS You will need: warm-up basket. You will need: four (Summit 475) or six (Summit 675) burner control knobs. Install one end of the warm-up basket into the hole on the right end of the lid and the other end into the slot in the Push on the burner control knobs. Figure 16. left end of the lid. Figure 15 (a). a) To regulator Figure 16 To regulator Figure 15 10
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Slide the bottom tray into the mounting slots under the INSTALL BOTTOM TRAY bottom of the cooking box with the finger grip of the catch pan toward you. Figure 19. You will need: Bottom tray, catch pan holder, catch pan, and one drip pan. CAUTION: Do not line the bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan. Figure 17 Note: It may be easier to install the catch pan holder by removing the catch pan from the hol
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Pull the front panel up and out of the cooking box CHECK FOR GAS LEAKS assembly. Figure 23. WARNING The gas connections of your Weber Gas Barbecue have been factory tested. We do h ow ever recommend that you leak c h e ck all gas connections before operating y o u r To regulator Weber Gas Barbecue. Remove control panel burner control knobs, Front panel and front panel The control panel is separate from the front panel. The control panel needs to be removed before the front panel can be removed.
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b) CHECK FOR GAS LEAKS Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles a) form or if a bubble grows there is a leak. Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks. c) W A R N I N G : D o n o t i g n i t e b u r n e rs when leak c h e ck i n g . Manifold a) c) To regulator Manifold To regulator d) Summit 675 Figure 24 M
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R E I N S TALL FRONT P A N E L REINSTALL CONTROL You will need: front panel. PANEL With the Weber logo to the left, slide front panel down You will need: control panel. into place. Figure 25. Pull igniter buttons up until they stay in the up position. Place the control panel into the grooves on either side of the front of the cooking box. Push the control panel into place, using even pressure while pushing. Figure 26 (a). Use your fingers to lift the front edge of the control panel slightly an
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REINSTALL BURNER INSTALL TOOL HOLDERS CONTROL KNOBS You will need: four tool holders. Place the tool holder under the control panel and over the You will need: four (Summit 475) or six (Summit 675) front panel on the right side. Figure 28 (a). Set the tool burner control knobs. holder on top of the front panel and slide it to the left. Push on the burner control knobs. Figure 27. To regulator To regulator a) Figure 27 Figure 28 REFER TO OPERATING GUIDE BEFORE LIGHTING BARBECUE 15
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