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OPERATOR’S MANUAL
CORDLESS DRILL-DRIVER
MODEL NOS. SA960 / SA120
MODEL SA960
MODEL SA120
This new drill has been engineered and manufactured to our Ryobi’s high standard for dependability, ease of operation,
and operator safety. When properly cared for, the drill will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FO
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TABLE OF CONTENTS ■■■ Introduction .................................................................................................................................................................... 2 ■■ ■■■ General Safety Rules .................................................................................................................................................. 3-4 ■■ ■■ ■■■ Specific Safety Rules .......................................................................................
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GENERAL SAFETY RULES ■ Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a WARNING: rotating part of the tool may result in personal injury. Read and understand all instructions. Failure to ■ Do not overreach. Keep proper footing and balance follow all instructions listed below, may result in elec- at all times. Proper footing and balance enable better tric shock, fire and/or serious personal injury. control of the tool in unexpected situati
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GENERAL SAFETY RULES ■ When servicing a tool, use only identical replace- SERVICE ment parts. Follow instructions in the Maintenance ■ Tool service must be performed only by qualified section of this manual. Use of unauthorized parts or repair personnel. Service or maintenance performed failure to follow Maintenance Instructions may create a by unqualified personnel may result in a risk of injury. risk of shock or injury. SPECIFIC SAFETY RULES ■■ ■■■ Hold tool by insulated gripping surfaces when
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IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER c. That wire size is large enough for AC ampere WARNING: rating of charger as specified below: Cord Length (Feet) 25' 50' 100' Read and understand all instructions. Failure to follow all instructions listed below, may result in elec- Cord Size (AWG) 16 16 16 tric shock, fire and/or serious personal injury. Note: AWG = American Wire Gage ■ Do not operate charger with a damaged cord or plug. ■ Never use a battery that has been dropped
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SYMBOLS Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) min Minutes Time Alternating Current Type or a characteristic of current --- Direct Current Type or a characteristic of current n No Load Speed Rotational speed, at no load 0 Rev
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SPECIFICATIONS DRILL-DRIVER SA960 SA120 Chuck 3/8 in. (10 mm) Keyless 3/8 in. (10 mm) Keyless Motor DC Motor 9.6 Volt DC Motor 12 Volt Switch Variable Speed Variable Speed No Load Speed 0 - 550 RPM 0 - 550 RPM Clutch 24 Positions 24 Positions Charger Input 120 V, 60 Hz, AC only 120 V, 60 Hz, AC only Charge Rate 3-6 Hours 3-6 Hours Torque Maximum 90 in.lb. Maximum 95 in.lb. UNPACKING INSTRUCTIONS WARNING: When unpacking the tool: If any parts are missing do not operate the tool until ■ Carefully
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FEATURES SWITCH LOCK KNOW YOUR DRILL-DRIVER See Figure 1. The switch trigger can be locked in the OFF position. This feature helps reduce the possibility of accidental starting Before using this tool, familiarize yourself with all operating when not in use. features and safety requirements. However, do not let familiarity with the tool make you careless. FORWARD/REVERSE SELECTOR (DIRECTION OF ROTATION SELECTOR) WARNING: The drill-driver has a forward/reverse selector located above Exercise cauti
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FEATURES MODEL SA960 LEVEL TORQUE ADJUSTMENT RING BIT STORAGE AREA DIRECTION OF ROTATION SELECTOR SWITCH KEYLESS TRIGGER CHUCK BATTERY PACK MODEL SA120 LEVEL TORQUE ADJUSTMENT RING BIT STORAGE AREA DIRECTION OF ROTATION SELECTOR SWITCH TRIGGER KEYLESS BATTERY CHUCK PACK MAG TRAY™ Fig. 1 Page 9 20 20
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ADJUSTMENTS REVERSIBLE REVERSE See Figure 2. DIRECTION OF This tool has the feature of being reversible. The direction of ROTATION rotation is controlled by a selector located above the switch SELECTOR trigger. With the drill held in normal operating position, the direction of rotation selector should be positioned to the left of the switch for drilling. The drilling direction is reversed when the selector is to the right of the switch. When the selector is in center position, the switch trigger
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ADJUSTMENTS INSTALLING BITS CHUCK BODY CHUCK JAWS See Figures 4 and 5. ■ Lock the switch trigger by placing the direction of rotation selector in center position. See Figure 9. ■ Open or close chuck jaws to a point where the opening is slightly larger than the bit size you intend to use. Also, DRILL BIT raise the front of the drill slightly to keep the bit from falling out of the chuck jaws. ■ Insert drill bit straight into chuck the full length of the jaws. See Figure 4. CHUCK COLLAR ■ Tighten
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ADJUSTMENTS ADJUSTABLE TORQUE CLUTCH See Figure 6. TO DECREASE TORQUE When using your drill-driver for various driving applications, it becomes necessary to increase or decrease the torque in order to help prevent the possibility of damaging screw heads, threads, workpiece, etc. In general, torque should correspond to the intensity of the screw diameter. If the torque is too high or the screws too small, the screws may be damaged or broken. The torque is adjusted by rotating the torque adjustmen
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OPERATION BATTERY WARNING: PACK Do not allow familiarity with the drill-driver to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. CHARGING ASSEMBLY CHARGING YOUR DRILL-DRIVER The battery pack for this tool has been shipped in a low charge condition to prevent possible problems. Therefore, you should charge it overnight prior to use. CHARGE INDICATOR Note: Batteries will not reach full charge the first time they LIGHT (LED) are charged. All
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OPERATION IMPORTANT INFORMATION FOR RECHARG- REVERSE ING HOT BATTERIES DIRECTION OF ROTATION When using your drill-driver continuously, the batteries be- SELECTOR come hot. You should let the batteries cool down for approxi- mately 30 minutes before attempting to recharge. NOTE: This situation occurs when continuous use of your drill-driver causes the batteries to become hot. It does not occur under normal circumstances. Refer to “Charging Your Drill-Driver” earlier in this manual, for normal re
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15 OPERATION VARIABLE SPEED See Figure 9. Your drill has a variable speed feature in the switch. The switch delivers higher speed and torque with increased trigger pressure. Speed is controlled by the amount of switch trigger depression. WARNING: Always wear safety goggles or safety glasses with side shields when operating tool. Failure to do so could result in objects being thrown into your eyes, result- ing in possible serious injury. DRILLING See Figure 11. When drilling hard, smooth surfaces
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OPERATION LEVEL DRILLING See Figure 12. A convenient new feature provided with your drill is a level. It is recessed in the motor housing on top of your drill. It can be used to keep drill bit level during drilling operations. MAG TRAY™ MODEL SA120 See Figure 13. For convenience, your drill has a Mag Tray™ to place small parts when doing a variety of tasks. LEVEL Fig. 12 MODEL SA120 MAG TRAY ™ (SCREW HOLDER) Fig. 13 Page 16 2 0 20 20
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MAINTENANCE KEYLESS CHUCK MALLET WARNING: When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage. Do not abuse power tools. Abusive practices can damage CHUCK JAWS tool as well as workpiece. WARNING: Do not at any time let brake fluids, gasoline, petro- leum-based products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. WARNING: Do not attempt to m
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1 . 8 E 0 L 0 . C 8 MAINTENANCE To obtain the longest possible battery life, we suggest the ■ Open the chuck jaws and remove the hex key. Remove following: the chuck screw by turning it in a clockwise direction. See Figure 15. ■ Store and charge your batteries in a cool area. Temperatures below 50°F or above 100°F will shorten NOTE: The screw has left hand threads. battery life. ■ Insert the hex key in the chuck and tighten chuck jaws ■ Never store batteries in a discharged condition. Recharge s
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NOTES Page 19
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OPERATOR’S MANUAL CORDLESS DRILL-DRIVER MODEL NOS. SA960 / SA120 • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers. • MODEL NO. AND SERIAL NO
