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Power Pro™
Semi-automatic
Model 500V
™
®
POWDER ACTUATED TOOL
MANUFACTURERS´ INSTITUTE INC.
G 028
G 029
Operating
Instructions
482-1
IMPORTANT:
Read this manual and all labels carefully before operat-
ing your powder actuated tool. This manual should
always accompany the tool and be transferred with it
upon change of ownership.
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INDEX Warning: Safety Precautions............................................................ 3-11 Why A Power Fastener Holds ............................................................. 12 Selecting Power Fasteners and Power Loads .................................... 13 Operation ....................................................................................... 14-15 Parts List ........................................................................................ 16-17 Cleaning and Main
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DEFECTIVE Warning: Safety Precautions IMPORTANT: Read these operating instructions carefully and com- pletely before trying to operate or service this tool. Improper use of this tool can cause serious injury or death from firing fastener into body or from flying debris. We expressly disclaim any liability for any injury to persons or damage to property which result from your failure to take the precautions contained in this manual. WARNING: This tool is designed only for use by qualified opera
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Safety Precautions WARNING POWDER ACTUATED TOOLS ! IN USE 4. ALWAYS clear the work area on all sides and post appropriate warning signs on job sites. G 018 5. ALWAYS make sure the work area is clean from loose material and debris. HANDLING THE TOOL G 018 1. NEVER place your hand over the muzzle. Accidental discharge can cause serious injury. G 018 2. NEVER place your finger on the trigger until the tool’s muzzle is against the work surface. 106763 4
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POWD POWDER LOAD LOADS Safety Precautions G 018 3. ALWAYS store UNLOADED powder actuated tool and power loads in a locked container. Keep power loads of different power levels in separate containers. G 018 4. NEVER carry or pass a loaded powder actuated tool. NEVER point a powder actuated tool at anyone. G 018 5. If the tool is dropped, inspect for damage and repair it before continuing to work. NEVER use a damaged tool. G 018 6. ALWAYS take precaution to maintain your balance while operating a
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Safety Precautions ? ? ? G 018 7. An operator taking medication should take extra precautions while handling the tool. NEVER drink alcoholic beverages or take medications which impair your vision, balance or judgement before using a powder actuated tool. KNOW YOUR FASTENING BASE MATERIAL ? Sinks in ? with ? average hammer ? blow CENTER G 018 PUNCH TEST TOO SOFT Surface Point shatters flattens TOO BRITTLE G 018 TOO HARD G 018 1. ALWAYS know the thickness and type of base material into which you a
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Safety Precautions TILE BRICK CAST IRON GLASS G 018 G 018 482-33 2. NEVER attempt to drive power fasteners into very hard or brittle materials including, but not limited to cast iron, glass, tile, stone, brick, or hardened steel. Materials of this type tend to shatter and create hazards from flying particles. G 018 3. NEVER make fastenings in spalled or cracked areas. G 018 4. NEVER drive power fasteners into thin or easily penetrated materials unless it is backed by concrete or steel. When in d
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Safety Precautions 3" 3" 3" 3" 1X 3X 6. DO NOT drive power fasteners into concrete less than three times as thick as the intended fastener penetration, within 3" of the edge, within 3" of another power fastener or within 3" of a failed power fastener. WELD 1" 1/2" TOO THIN 3/16" MIN G 018 7. DO NOT drive power fasteners into steel base material less then 3/16" thick, within 2" of a weld, within 1/2" of the edge or within 1" of another power fastener. G 018 8. When fastening into masonry walls, a
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POWER LOADS POWER LOADS Safety Precautions WATER 2. Should the tool fail to fire, hold the muzzle firmly against the work surface for 30 seconds. Release the trigger and remove pressure on the tool while holding the muzzle against the work surface. Again press the tool firmly against the work surface and pull the trigger. If the tool still fails to fire, hold the tool firmly against the work surface for another 30 seconds before advancing the power load strip. Use remaining loads in strip. Disca
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L E K C I N R E B Safety Precautions 22 27 NOTE: Start Failure to start with GREEN 6 7 POWER 5 8 the lowest power level LEVEL 3 4 9 1 can result in overdrive 3 10 YELLOW POWER 2 11 condition and will re- LEVEL 4 12 1 sult in damage to tool RED (See page 13). POWER LEVEL 5 ® 2. Remington power load strips are available in three power levels – green (level 3), yellow (level 4) and red (level 5). Green is lowest power level, red is highest power level. Always use test fastenings to determine the
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Safety Precautions G 018 6. Power fasteners are a permanently installed fixture. An act of demolition is required for their removal. Appropriate safety precautions must be taken. Head Shank Plastic Flute ® 7. Never use common nails or other materials as fasteners. Remington Power Fasteners are manufactured from special steel and heat treated to produce a very hard yet ductile fastener. G 018 8. Never pry a power load out of the strip. Prying can discharge the load causing serious injury (See Tro
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Why A Power Fastener Holds WHY A POWER FASTENER HOLDS IN CONCRETE The compression bond of the concrete to the power fastener accounts for the majority of the holding power. The fastener displaces the concrete which tries to return to its original form causing a squeezing effect. Maximum holding power is achieved when the depth of penetration produces a bond on the power fastener equal to the strength of the concrete. As a general rule, pene- 1 tration should be approximately 1" to 1 /4" into the
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Selecting Power Fasteners and Power loads FASTENING INTO CONCRETE The proper power fastener length can be determined by adding the thickness of the material to be fastened and the amount of fastener that will actually penetrate the concrete. The concrete must be three times as thick as the intended fastener penetration. In most cases, pen- 1 etration should be approximately 1" to 1 / " into the base 4 Wood or Non-Metals concrete material. To Concrete FASTENING INTO STEEL The proper fastener len
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Operation 1. Grasp barrel assembly and slide forward rapidly until it stops. Push barrel assembly back into tool to the closed position. This sets piston into firing position. 2. Insert power fastener into muzzle of tool, head end first. Push the fastener until point is even with end of muzzle. NOTE: Failure to start with the proper power level and power set- ting can result in over- drive condition and will result in damage to tool (See page 13). 3. Select the proper power level of power load s
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Operation 5. Squeeze trigger to set power fastener. Be sure to keep pressure on tool during this operation. 6. Grasp muzzle cap and slide barrel forward rapidly until it stops. Push barrel assembly back into tool to the closed position. This advances the power load strip and resets the piston for the next fastening. WARNING: Do not depress barrel assembly past the closed position when loading new power fastener. Live power load is in firing position. WATER 7. Should the tool fail to fire, hold
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Parts List 500V Key Part No. No. Description Qty. 1 SF901011 Housing 1 2 450108 O-Ring 1 3 SF901800 Baffle Assembly 1 4 SF901010 Pawl Assembly 1 5 450005 Trigger 1 6 455000 Rocker Arm Assembly 1 7 455041 Rocker Arm Spring 1 8 455042 Rocker Arm Pin 1 9 456048 Screw 2 10 SF901700 Handle Pad Assembly 1 11 SF901600 Rear Pad and Power Indicator Assembly 1 12 SF901002 Cover 1 13 SF901005 Screw 2 14 SF901301 Advance Bar 1 15 SF901302 Advance Spring 1 16 SF901303 Advance Pin 1 17 SF901205 Piston Assembl
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Parts List 500V 28 18 27 17 20 19 25 24 23 34 12 31 26 21 14 13 22 15 33 16 32 6 11 9 10 7 4 9 8 30 29 5 1 2 3 Cleaning and Maintenance Clean tool after each days use. Disassemble and clean the barrel assembly with the wire brush provided with tool. Notice: Do not attempt to clean power load strip channel with wire brush. Apply good quality penetrating lubricant spray (such as WD-40) sparingly and wipe dry. 106763 17
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Tool Disassembly WARNING: Always unload a powder actuated tool before disassembling, replacing barrel, cleaning, or assembling. A. REMOVING BARREL ASSEMBLY 1. Using screwdriver, lift end of annular spring and rotate spring until key stop is uncovered (see Figure 1). Annular Spring Key Stop Figure 1 - Rotating Annular Spring to Uncover Key Stop 2. Push key stop towards rear of tool and remove (see Figure 2). Key Stop Figure 2 - Removing Key Stop 3. Firmly grip and pull barrel assembly from the ou
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B. REMOVING HANDLE PAD ASSEMBLY 1. Loosen screw on back of handle pad assembly with 3mm hex wrench. Do not remove the screw from the assembly (see Figure 5). 2. Remove handle pad assembly. Handle Pad Assembly 3mm Hex Wrench Figure 5 - Removing Handle Pad Assembly C. REMOVING REAR PAD AND POWER INDICATOR ASSEMBLY 1. Keeping pressure against the back of the rear pad and power indicator assembly, loosen screws using a 3mm hex wrench. Slowly release pressure. Note: Rear pad and power indicator assem
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Tool Disassembly (Cont.) E. REMOVING FIRING PIN 1. Slide firing pin guide back so the slot in the firing pin guide lines up with the slot in the outer liner assembly. 2. Pull the sear out of the aligned holes (see Figure 8). 3. Slide firing pin guide off of the outer liner assembly (see Figure 9). Pull the firing pin assembly with sear spring out of the outer liner assembly. Remove sear spring from firing pin assembly (see Figure 9). 4. Remove transfer pin and push pin from outer liner assembly
