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893104 PRO SYSTEM
ASSEMBLY INSTRUCTIONS
Part # 6817401 1 Revision:6/8/99
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IMPORTANT NOTES WELCOME TO THE WORLD OF Serious steel! Please note: * Thank you for purchasing the Parabody 893104 PRO SYSTEM. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (800) 328-97
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PARTS LIST KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 1 6816103 TOP BOOM 1 26 6824601 3-1/4 X 1-3/4” GLIDE 6 2 6815703 UPRIGHT FRAME 1 27 6542402 1/2 X 3” VINYL CAP 2 3 6815203 KNEE SUPPORT 1 28 3105303 3/16 X 1-3/4 X 5-1/4” PLATE 2 4 6814803 UPRIGHT SUPPORT 1 29 3105303 9/16” CAP PLUG 8 5 6815003 FRONT UPRIGHT 2 30 3102901 3/8 X 1-1/4” BOLT 1 6 6816302 FOOT PLATE 1 31 3102933 3/8 X 2” BOLT 2 7 6798103 UPPER CROSS SUPPORT 1 32 3102922 3/8 X 2-3/4” BOLT 7 8 6801102 LAT BAR SUPPORT 1 33
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STEP 2: 6 • Attach two NON-SKID STRIPS (24) to the FOOT PLATE (6) as shown in FIGURE 2. 24 FIGURE 2 19 5 4 44 43 1/2 X 4” 37 25 22 FIGURE 3 STEP 3: • Insert four 2” SQ. END CAPS (22) & two 3 X 2” END CAPS (19) to the ends of the FRONT UPRIGHTS (5) as shown in FIGURE 3. • Assemble two 13-1/2 X 1-5/8” RUBBER STRIPS (25) to the bottom of the FRONT UPRIGHTS (5) as shown in FIGURE 3. • LOOSELY assemble the FRONT UPRIGHTS (5) to the UPRIGHT SUPPORT (4) using four 1/2 X 4” BOLTS (37), f
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22 13 2 5 4 44 6 1/2 X 3-1/4” 36 FIGURE 4 STEP 4: • LOOSELY assemble the FOOT PLATE (6) and the UPRIGHT FRAME (2) to the UPRIGHT SUPPORT (4) using two 1/2” X 3-1/4” BOLTS (36) and two 1/2” LOCK NUTS (44) as shown in FIGURE 4. • Slide the CARRIAGE (13) over the UPRIGHT FRAME (2) as shown in FIGURE 4. • Insert one 2” SQ. END CAPS (22) to the end of the UPRIGHT FRAME (2) as shown in FIGURE 4. 5
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7 44 2 5 43 35 1/2 X 3” 14 44 43 1/2 X 3” 35 FIGURE 5 STEP 5: • LOOSELY assemble the UPPER CROSS SUPPORT (7) to the top set of holes of the FRONT UPRIGHTS (5) as shown in FIGURE 5 using two 1/2 X 3” BOLTS (35), two 1/2” WASHERS (43), and two 1/2” LOCK NUTS (44). • LOOSELY assemble the two SMART RACKS (14) to the outside of the FRONT UPRIGHTS (5) as shown in FIGURE 5 using six 1/2 X 3” BOLTS (35), four 1/2” WASHERS (43), and six 1/2” LOCK NUTS (44). 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34
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FIGURE 6 25 12 11 26 STEP 6: • Attach six 3-1/4 X 1-3/4” GLIDES (26) to the LEFT & RIGHT SAFETY RAILS (11 & 12) as shown in FIGURE 6, using the following steps: • Thoroughly clean all surfaces where the 3-1/4 X 1-3/4” GLIDES (26) are to be attached. • Remove the 3-1/4 X 1-3/4”” GLIDES (26) from the paper backing and firmly apply them flush with all shown surfaces. • Attach two 13-1/2 X 1-5/8” RUBBER STRIPS (25) to the LEFT & RIGHT SAFETY RAILS (11 & 12) as shown in FIGURE 6. 12
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1/2 X 2-1/2” 34 FIGURE 8 42 5 44 1 43 42 35 1/2 X 3” 19 32 3/8 X 2-3/4” 7 2 40 33 3/8 X 4” STEP 8: • LOOSELY assemble the TOP BOOM (1) to the UPRIGHT FRAME (2) using one 1/2 X 2-1/2” BOLTS (34), one 1/2 X 3” BOLT (35), two 1/2” WASHERS (43), and one 1/2” LOCK NUT (44) as shown in FIGURE 8. • LOOSELY assemble the TOP BOOM (1) to the UPRIGHT FRAME (2) using one 3/8 X 2-3/4” BOLTS (32) and one 3/8” LOCK NUT (42) as shown in FIGURE 8. • LOOSELY assemble the TOP BOOM (1) to
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FIGURE 10 42 39 1 Make sure CABLE is routed over bolt! 3/8 X 2-3/4” 32 16 18 STEP 10: • Route one CABLE (18) through the TOP BOOM (1) as shown in FIGURE 10. (NOTE: Make sure CABLE is routed over bolt!) • SECURELY assemble three 3-1/2” PULLEYS (16) into the slots of the TOP BOOM (1) using three 3/8 X 2-3/4” BOLTS (32), six 3/8” FLANGE SPACERS (39), and three 3/8” LOCK NUTS (42) as shown in FIGURE 10. (NOTE: Make sure the cable is routed over all the pulleys.) 9
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FIGURE 11 1 42 40 16 28 31 3/8 X 2” 18 !IMPORTANT! SECUREL Y TIGHTEN 48 13 STEP 11: • Attach the CABLE (18) from the TOP BOOM (1) to the CARRIAGE (13) using one 1/4” QUICK LINK (48) as shown in FIGURE 11. (IMPORTANT! Securely tighten QUICK LINK.) • Place one 3-1/2” PULLEY (16) into the loop of the CABLE (18) below the second and third PULLEY of the TOP BOOM (1) as shown in FIGURE 11. • LOOSELY assemble two 3/16 X 1-3/4 X 5-1/4” PLATES (28) to each side of the 3-1/2” PULLEY (16) using
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FIGURE 12 2 42 39 40 17 32 3/8 X 2-3/4” 18 STEP 12: • Route the end of the second CABLE (18) through the slot of the UPRIGHT FRAME (2) then SECURELY assemble one 4-1/2” PULLEY (17) to the UPRIGHT FRAME (2) using two 3/8 X 2-3/4” BOLTS (32), two 3/8” FLANGE SPACERS (39), two 3/8” WASH- ERS (40), and two 3/8” LOCK NUTS (42). (NOTE: The CABLE (18) should be routed between the pulley and the retaining bolt as shown in FIGURE 12.) FIGURE 13 28 42 40 16 18 31 3/8 X 2” STEP 13: • Wrap the C
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18 2 40 42 30 3/8 X 1-1/4” FIGURE 14 STEP 14: • SECURELY assemble the CABLE (18) to the plate on the UPRIGHT FRAME (2) using one 3/8 X 1-1/4” BOLT (30), two 3/8” WASHERS (40), and one 3/8” LOCK NUT (42). See FIGURE 14. • SECURELY tighten the bolts of the PULLEY BLOCK 44 46 15 3 ROUND 2 45 38 1/2 X 5-1/2” 21 FIGURE 15 STEP 15: • Assemble two 4 X 7” ROLLER PADS (15) to the KNEE SUPPORT (3) using two STARLOCK COLLARS (46) as shown in FIGURE 15. • SECURELY assemble the KNEE SUPPORT
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20 18 47 9 29 2 18 47 47 20 49 10 FIGURE 16 STEP 16: • Slide two 1 X 8” GRIPS (20) on the LOW ROW BAR (10) and two 1 X 8” GRIPS (20) on the LAT BAR (9) as shown in FIGURE 16. • Attach the LAT BAR (9) to the ball end of the upper CABLE (18) using one 5/16” SNAP HOOK (47) as shown in FIGURE 16. • Attach the LOW ROW BAR (10) to the ball end of the lower CABLE (18) using one 12-LINK CHAIN (49) and two 5/16” SNAP HOOKS (47) as shown in FIGURE 16. • If the PEC DEC ATTACHMENT will not b
