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445104 425 SECOND STACK OPTION
ASSEMBLY INSTRUCTIONS
Part # 6865201 1 Revision: 2/15/00
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IMPORTANT NOTES WELCOME TO THE WORLD OF Serious steel! Please note: * Thank you for purchasing the Parabody 445104 Second Stack Option. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (
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PARTS LIST KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 1 6523401 GUIDE ROD 2 11 3102909 3/8 X 1” BOLT 1 2 6266001 WEIGHT STACK SHAFT 1 12 6480301 3/8” FLANGE SPACER 2 3 6375902 1-1/4 SQ. X 4-7/8” TUBE 2 13 3102922 3/8 X 2-3/4” BOLT 1 4 6714601 HEAD PLATE 1 14 3102901 3/8 X 1-1/4” BOLT 1 5 6747501 PRESS-STACK CABLE 1 15 3102503 3/4” WASHER 2 6 3116101 4-1/2” PULLEY 1 16 6214501 WEIGHT PLATE 15 7 6214401 WEIGHT STACK PIN 1 17 6382301 WEIGHT PLATE BUSHING 10 CT. 3 8 3108002 WEIGHT STACK C
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HEAD PLATE D-RING CABLE (67250) FIGURE 3 STEP 3 • Unscrew the threaded ends of the HEAD PLATE CABLE from the WEIGHT STACK SHAFT & the D-RING and remove HEAD PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE: Remove pulleys for ease of removal.) 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 4
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FIGURE 4 STEP 4 • Remove the PRESS CABLE (67249) from the KEYHOLE CLEVIS ELASTIC and ELASTIC CORD. (NOTE: The LAT or LEG EXT CABLE can CORD be moved over one hole on the D-RING so the KEYHOLE CLEVIS are evenly spaced .) • Discard the KEYHOLE CLEVIS and ELASTIC CORD. KEYHOLE CLEVIS PRESS CABLE (67249) D-RING FIGURE 5 3/8” LOCK NUT 2” PULLEY 3/8” HEX NUT 3/8” WASHER TOP BOOM 3/8” THREADED ROD 3/8” WASHER 3/8” LOCK NUT 3-1/2” PULLEY STEP 5 • Remove one 3-1/2” PULLEY, one 3/8” T
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FIGURE 6 TOP BOOM 3/8” WASHER 2” PULLEY 3/8 X 1” 11 3/8” LOCK NUT STEP 6 • (NOTE: STEP 6 is only if the 435101 LEG PRESS OPTION is installed otherwise proceed to STEP 7.) • Assemble the previously removed 2” PULLEY to the bracket on the TOP BOOM using one 3/8 X 1” BOLT (11), one previously removed 3/8” WASHER, and one previously removed 3/8” LOCK NUT. See FIGURE 6. • Assemble the previously removed ELASTIC CORD over the 2” PULLEY as shown in FIGURE 6. 19 12 TOP BOOM 12 13 3/8 X 2-3
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FIGURE 8 TOP BOOM 3/8” THREADED ROD 3/8” WASHER 3/8” HEX NUT 3/8 X 1/2” SPACER 2” PULLEY 3/8” LOCK NUT STEP 8 • Remove two 2” PULLEYS (5) to the rear bracket on the TOP BOOM using one 3/8” THREADED SHAFT (9), two 3/8” WASHERS, two 3/8” HEX NUTS (8), and two 3/8” LOCK NUTS (7) as shown in FIGURE 8. • Discard the two 3/8 X 1/2” SPACERS. FIGURE 9 TOP BOOM 3/8” THREADED ROD 3/8” HEX NUT ELASTIC 3/8” WASHER CORD 2” PULLEY 3-1/2” PULLEY 3/8” LOCK NUT STEP 9 • SECURELY assemble t
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FIGURE 10 PRESS CABLE (67249) STEP 10 • Carefully remove and discard the PRESS CABLE as shown in FIGURE 10. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 8
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FIGURE 11 PRESS-STACK CABLE 5 (67475) PRESS-STACK CABLE (67475) 5 STEP 11 • Route the new PRESS-STACK CABLE (5) around the pulleys and l-brackets as shown in STEP 11. (Remove pulleys for ease of installation.) STEP 12 FIGURE 12 • To assemble the PRESS-STACK CABLE (5) follow the cable routing as shown and use the following steps: • Route the thread end of PRESS-STACK CABLE (5) up and over the PULLEY in the TOP BOOM above the WEIGHT STACK. (Remove pulley for ease of installation.) •
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STEP 13 17 • Insert two WEIGHT PLATE BUSHINGS (17) into the top side of each of the fifteen WEIGHT PLATES (16) as shown 16 in FIGURE 13. FIGURE 13 FIGURE 14 LOOSEN! TOP BOOM LOOSEN! STEP 14 • LOOSEN the bolts holding the TOP BOOM to the UPRIGHTS. Bolts will have to be removed to install GUIDE RODS (1). See FIGURE 14. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 10
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9 1 4 10 14 3/8 X 1-1/4” 2 16 7 18 BASE 8 15 3 9 FIGURE 15 STEP 15 • Insert four CAP PLUGS (9) into the top and bottom ends of the GUIDE RODS (1) as shown in FIGURE 15. • SECURELY assemble the WEIGHT STACK SHAFT (2) to the HEAD PLATE (4) using one 3/8 X 1-1/4” BOLT (14) and one 3/8” WASHER (10). • Insert two GUIDE RODS (1) into the BASE as shown on FIGURE 15. (NOTE: Lubricate GUIDE RODS (1) with silicon or teflon spray available at most hardware stores.) • Slide two 1-1/
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TOP BOOM TIGHTEN! (NOTE: Make sure LAT CABLE runs over top of bolts in TOP BOOM.) TIGHTEN! 1 FIGURE 16 STEP 16 • CAREFULLY lift or tilt the TOP BOOM and insert all GUIDE RODS into the bushings. See FIGURE 16. • With the GUIDE RODS (1) securely held in the TOP BOOM. Tighten all TOP BOOM connections. (NOTE: Make sure the LAT CABLE runs over the top of the bolts in the TOP BOOM.) 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 12
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FIGURE 17 STEP 17 HEAD PLATE • Screw one of the threaded ends of the previously CABLE removed HEAD PLATE CABLE approximately 1” (67250) into the end of the WEIGHT STACK SHAFT. See FIGURE 17. WEIGHT STACK SHAFT STEP 18 • Route the thread end of HEAD PLATE CABLE up and over the PULLEYS in the TOP BOOM above the WEIGHT STACK. (Remove pulleys for ease of installation.) • Screw the other threaded end of the HEAD PLATE CABLE approximately 1” into the end of the shaft on the D-RING. See FIGU
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REAR SHROUD FIGURE 19 STEP 19 • The rear SHROUD opening must be removed. Apply pressure to the bottom of the SHROUD where the “V” groove is and carefuly remove the weight stack opening on the plastic SHROUD as shown in FIGURE 19. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 14
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FIGURE 20 REAR SHROUD 3/8” X 1” BUTTON HEAD CAP SCREW FRONT SHROUD STEP 20 • SECURELY attach the four previously removed 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 20. 3/8” X 1” BUTTON HEAD CAP SCREW FIGURE 21 STEP 21 • SECURELY attach the four previously removed 3/8” X 1” BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD & rear SHROUD. Remove the SHROUDS from the 425103 HOME GYM. See FIGURE 21. • The PRESS
