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OPERATION AND PARTS MANUAL
Vibratory
Walk-Behind Roller
Model
MDR-9D
(Hatz Diesel)
Revision #0 (12/17/03)
. .
MULTIQUIP INC. . . PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com � www:multiquip.com
Atlanta • Boise Dallas Houston Newark
Montreal, Canada Manchester, UK
Rio De Janiero, B
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PAGE 2 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA YCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEP ARTMENT 800-478-1244 FAX: 310-537-4259 310-537-3700 MQ POWER SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSIST ANCE 800-478-1244 FAX: 310-631-503
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TABLE OF CONTENTS MIKASA MDR-9D- Hatz 1D81Z Diesel Engine Crankcase Assembly .........................................62-63 VIBRATORY ROLLER Crankcase Assembly (External Parts) ...............64-65 Proposition 65 Warning ..............................................2 Crankshaft Assembly .........................................66-67 Here's How To Get Help .............................................3 Camshaft Assembly ...........................................68-69 Table Of Contents .........
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PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒❒❒❒❒ Dealer account number ❒❒❒❒❒ Dealer name and address ❒❒ ❒❒❒ Shipping address (if different than billing address) ❒❒ ❒❒❒ Return fax number ❒❒❒❒❒ Applicable model number ❒❒❒❒❒ Quantity, part number and description of each part ❒❒❒❒❒ Specify preferred method of shipment: Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Ground orders are treated as “Standard Orders”, and will ✓ FedEx or UPS S
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MDR-9D — SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in L Lethal Exhaust Gases injury to yourself and others. This Owner's Manual has Engine exhaust gases contain poisonous been developed to provide carbon monoxide. This gas is colorless and complete instructions for the odorless, a
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MDR-9D — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, when the vibration roller is ALWAYS wear approved respiratory not in use. protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your vibration roller, other property, or the surrounding environment. ALWAYS wear approved eye and hearing protection. This vibratory roll
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MDR-9D — RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual ■ NEVER touch the hot exhaust manifold, may lead to serious injury or even death! This muffler or cylinder. Allow these parts to equipment is to be operated by trained and cool before servicing engine or vibratory qualified personnel only! This equipment is roller. for industrial use only. The following safety guidelines should always be used when ■ High Temperatures – Allow the engine to cool before adding
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MDR-9D — RULES FOR SAFE OPERATION ■ NEVER disconnect any "emergency or safety devices". ■ ALWAYS know the location of the nearest and first aid kit. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties. Loading and Unloading (Crane) ■ Before lifting, make sure that machine parts (hook and ■ In emergencies always know the location of the vibration insula
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MDR-9D — OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 1. Operation and Safety Decals PAGE 10 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)
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MDR-9D — SPECIFICATIONS TR able 1. MDR-9D VIBRATORY ROLLE SPECIFICATIONS Crank Handle Start (MDR-9D) Starting Method Electric Start (MDR-9DES) C) entrifugal Force 6,600 lbs. (3,000 kg Vm ibration Frequency 3,000 vp T) raveling Speed (forward and reverse) 0 to 1.8 mph (0 to 3 km/hr G° rade Ability 25 D) iameter x Width of Roller 18 x 27.6 in (457 x 700 cm W) heel Base 22.4 in (570 mm S) ide Road Clearance 10.8 in (274 mm L) ength (with Handle) 111.8 in (2,840 mm W) idth 31.3 in (795 mm H) eight 4
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MDR-9D — DIMENSIONS Figure 2. MDR-9D Vibratory Roller Dimensions TABLE 3. ROLLER DIMENSIONS RS EF.D. IMENSIONRS EF DIMENSION A)1F 11.8 in. (2.8 meters 22.4 in. (.57 meters) B)8G 8 in. (2.23 meters 18 in. (.457 meters) C) 46 in. (1.17 meters H 15.5 in. (.382 meters) D) 45.9 in. (1.16 meters I 5.4 in. (.137 meters) E) 11 in. (.279 meters PAGE 12 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)
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NOTE PAGE MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13
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MDR-9D — GENERAL INFORMATION The Mikasa Model MDR-9D is a powerful compacting tool FREQUENCY/SPEED capable of applying a tremendous force in consecutive impacts The vibrating roller maximum frequency is 3000 vpm (vibrations to a soil surface. With 28-inch drums nd 32 inches overall width, per minute). The forward and reverse travel speed of the vibratory virtually any asphalt or mixed granular soil compaction job is roller is approximately 1.8 mph (3 km/hour). quickly cut down to size. ENGINE
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MDR-9D — GENERAL INFORMATION CAUTION : Tipping (Rollovers) NEVER! stand under, or get onto the roller NEVER! operate the roller on side slopes (Figure 5). The while it is being lifted or moved. possibility exist that the roller could tip over (roll over), thus causing bodily harm even death and serious damage to the equipment. CAUTION : ONLY! use steel ropes or chains that are capable of lifting at least 1,940 lbs. (880 kg ). CAUTION : NEVER! use any other part of the roller for lifting purpose
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MDR-9D — VIBRATORY ROLLER COMPONENTS Figure 6. MDR-9D Vibratory Roller Components Figure 6 illustrates the location of the major components 7. Engine – This vibratory roller uses a HATZ 1D81Z diesel for the MDR-9D Vibratory Roller. The function of each engine. Refer to the owner’s manual for engine information component is described below: and related topics. 1. Handle Bar – When operating the roller, this handle is to 8. Vibrator Lever (on the body of machine) – Turns the be in the downward
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MDR-9D — HATZ 1D81Z ENGINE COMPONENTS Figure 7. HATZ 1D81Z Engine Components ENGINE COMPONENTS 4. Muffler – Used to reduce noise and emissions. Figure 7 illustrates the location of the major engine components of the machine. Each component is described below: WARNING 1. Fuel Filler Cap – Remove this cap to add diesel fuel to the Engine components can generate extreme heat. fuel tank. Make sure cap is tighten securely. DO NOT over To prevent burns, DO NOT touch these areas fill. while the eng
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MDR-9D — INSPECTION 3. If the oil level is low, fill to the edge of the oil filler CAUTION : hole with the recommended oil type (Table 4). Never operate the vibratory Maximum oil capacity is 2 quarts (1.9 liters). roller in a confined area or enclosed structure that does Table 4. Oil Selection Chart OIL: SAE not provide ample free flow F C 122 50 of air. 104 40 86 30 ALWAYS wear approved eye and hearing 68 20 protection before operating the vibratory roller. 50 10 32 0 -14 -10 BEFORE STARTING -4
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MDR-9D — INSPECTION CHECKING THE CLUTCH BOX OIL LEVEL CHECKING HYDRAULIC SYSTEM 1. Check clutch box for any oil leakage. 1. Check the oil tank level gauge (Figure 10). Oil level should be at the middle indication of the gauge or 2. Remove the level plug and check oil level (Figure 12). higher. Fill as required 3. Add oil if necessary. 2. Check the surroundings of the oil tank, hydraulic pump and motor for oil leakage. Figure 12. Clutch Box Oil Level Check Figure 10. Hydraulic System Oil Lev
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MDR-9D — INSPECTION/START-UP POSITIONING THE HANDLE BAR CHECKING WATER TANK 1. Release the handle bar release pin (Figure 15) and position 1. Check the water tank to see if filled. Add water if necessary. the handle bar to the lowered position before starting The water tank has a capacity of approximately 6gallons operation. (23 liters) (Figure 14). 2. When machine is not in use, release the handle bar release pin and position the handle bar to the upright position. Figure 14. Water Tank Chec
