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OPERATION AND PARTS MANUAL
Vibratory
Walk-Behind Roller
Model
MDR-9DYE
(Yanmar Diesel)
Revision #0 (12/19/03)
. .
MULTIQUIP INC. . . PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com � www:multiquip.com
Atlanta • Boise Dallas Houston Newark
Montreal, Canada Manchester, UK
Rio De Jani
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PAGE 2 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03)
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MA YCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEP ARTMENT 800-478-1244 FAX: 310-537-4259 310-537-3700 MQ POWER SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSIST ANCE 800-478-1244 FAX: 310-631-503
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TABLE OF CONTENTS MIKASA MDR-9DYE- Yanmar L100EE- VIBRATORY ROLLER DEVMK2 Engine Proposition 65 Warning ..............................................2 Cylinder Block Assembly ....................................66-67 Here's How To Get Help .............................................3 Cylinder Head and Cover Assembly ..................68-69 Table Of Contents ......................................................4 Muffler Assembly ...............................................70-71 Parts Order
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PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒❒❒ ❒ Dealer account number ❒ ❒❒❒ ❒ Dealer name and address ❒ ❒❒❒ ❒ Shipping address (if different than billing address) ❒ ❒❒❒ ❒ Return fax number ❒ ❒❒❒ ❒ Applicable model number ❒❒ ❒❒❒ Quantity, part number and description of each part ❒❒❒ Specify preferred method of shipment: ❒❒ Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Ground orders are treated as “Standard Orders”, and will ✓ FedE
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MDR-9DYE — SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in L Lethal Exhaust Gases injury to yourself and others. This Owner's Manual has Engine exhaust gases contain poisonous been developed to provide carbon monoxide. This gas is colorless and complete instructions for the odorless,
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MDR-9DYE — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, when the vibration roller is ALWAYS wear approved respiratory not in use. protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your vibration roller, other property, or the surrounding environment. ALWAYS wear approved eye and hearing protection. This vibratory ro
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MDR-9DYE — RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual ■ NEVER touch the hot exhaust manifold, may lead to serious injury or even death! This muffler or cylinder. Allow these parts to equipment is to be operated by trained and cool before servicing engine or vibratory qualified personnel only! This equipment is roller. for industrial use only. The following safety guidelines should always be used when ■ High Temperatures – Allow the engine to cool before addin
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MDR-9DYE — RULES FOR SAFE OPERATION ■ NEVER disconnect any "emergency or safety devices". ■ ALWAYS know the location of the nearest and first aid kit. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties. Loading and Unloading (Crane) ■ Before lifting, make sure that machine parts (hook and ■ In emergencies always know the location of the vibration insu
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MDR-9DYE — OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 1. Operation and Safety Decals PAGE 10 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03)
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MDR-9DYE — SPECIFICATIONS TR able 1.MS DR-9DYE VIBRATORY ROLLE SPECIFICATION Centrifugal Force 6,600 lbs. (3,000 kg) Vm ibration Frequency 3,000 vp Traveling Speed (forward and reverse) 0 to 1.8 mph (0 to 3 km/hr) G° rade Ability 25 Diameter x Width of Roller 18 x 27.6 in (457 x 700 cm) Wheel Base 22.4 in (570 mm) Side Road Clearance 10.8 in (274 mm) Length (with Handle) 111.8 in (2,840 mm) Width 31.3 in (795 mm ) Height 44.1 in (1,120 mm ) Total Weight 1,940 lbs. (880 kg) Wm orking Input Revolu
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MDR-9DYE — DIMENSIONS Figure 2. MDR-9DYE Vibratory Roller Dimensions TABLE 3. ROLLER DIMENSIONS RS EF.D. IMENSIONRS EF DIMENSION A)1F 11.8 in. (2.8 meters 22.4 in. (.57 meters) B)8G 8 in. (2.23 meters 18 in. (.457 meters) C) 46 in. (1.17 meters H 15.5 in. (.382 meters) D) 45.9 in. (1.16 meters I 5.4 in. (.137 meters) E) 11 in. (.279 meters PAGE 12 — MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03)
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NOTE PAGE MQ-MIKASA MDR-9DYE VIBRATORY ROLLER — PARTS & OPERATION MANUAL — REV. #0 (12/19/03) — PAGE 13
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MDR-9DYE — GENERAL INFORMATION The Mikasa Model MDR-9DYE is a powerful compacting tool FREQUENCY/SPEED capable of applying a tremendous force in consecutive impacts The vibrating roller maximum frequency is 3000 vpm (vibrations to a soil surface. With 28-inch drums and 32 inches overall width, per minute). The forward and reverse travel speed of the vibratory virtually any asphalt or mixed granular soil compaction job is roller is approximately 1.8 mph (3 km/hour). quickly cut down to size. EN
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MDR-9DYE — GENERAL INFORMATION CAUTION : Tipping (Rollovers) NEVER! stand under, or get onto the roller NEVER! operate the roller on side slopes (Figure 5). The while it is being lifted or moved. possibility exist that the roller could tip over (roll over), thus causing bodily harm even death and serious damage to the equipment. CAUTION : ONLY! use steel ropes or chains that are capable of lifting at least 1,940 lbs. (880 kg ). CAUTION : NEVER! use any other part of the roller for lifting purpo
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MDR-9DYE — VIBRATORY ROLLER COMPONENTS Figure 6. MDR-9DYE Vibratory Roller Components Figure 6 illustrates the location of the major components 7. Engine – This vibratory roller uses a YANMAR L100EE- for the MDR-9D Vibratory Roller. The function of each DEVMK2 diesel engine. Refer to the owner’s manual for component is described below: engine information and related topics. 1. Handle Bar – When operating the roller, this handle is to 8. Vibrator Lever (on the body of machine) – Turns the be i
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MDR-9DYE — YANMAR L100EE-DEVMK2 ENGINE COMPONENTS Figure 7. YANMAR L100EE-DEVMK2 Engine Components ENGINE COMPONENTS Figure 7 illustrates the location of the major engine 6. Recoil Starter – Housing for pull rope and starter. components of the Yanmar engine. Each component is 7. Oil Filler Cap/Dipstick – Remove this cap to add oil to the described below: oil tank. Use dipstick to check oil level. 1. Fuel Filler Cap – Remove this cap to add unleaded 8. Oil Drain Plug – Unscrew plug to drain
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MDR-9DYE — INSPECTION 3. If the oil level is low, fill to the edge of the oil filler CAUTION : hole with the recommended oil type (Table 4). Never operate the vibratory Maximum oil capacity is 1.6 quarts (1.1 liters). roller in a confined area or enclosed structure that does not provide ample TABLE 4. OIL TYPE free flow of air. Season Temperature Oil Type ALWAYS wear approved eye and hearing Summer 25°C or Higher SAE 10W-30 protection before operating the vibratory roller. Spring/Fall 25°C~10°C
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MDR-9DYE — INSPECTION CHECKING THE CLUTCH BOX OIL LEVEL CHECKING HYDRAULIC SYSTEM 1. Check clutch box for any oil leakage. 1. Check the oil tank level gauge (Figure 10). Oil level should be at the middle indication of the gauge or 2. Remove the level plug and check oil level (Figure 12). higher. Fill as required 3. Add oil if necessary. 2. Check the surroundings of the oil tank, hydraulic pump and motor for oil leakage. Figure 12. Clutch Box Oil Level Check Figure 10. Hydraulic System Oil L
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MDR-9DYE — INSPECTION POSITIONING THE HANDLE BAR CHECKING WATER TANK 1. Release the handle bar release pin (Figure 15) and position 1. Check the water tank to see if filled. Add water if necessary. the handle bar to the lowered position before starting The water tank has a capacity of approximately 6 gallons operation. (23 liters) (Figure 14). 2. When machine is not in use, release the handle bar release pin and position the handle bar to the upright position. Figure 14. Water Tank Check CAUT
