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®
In an effort to provide the best products possible, we periodically make
product modifications. Actual product may not be identical to item pictured here.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer, Safety Scissors, Slotted Screwdriver
and Adjustable Wrench (no tools included).
®
Use only with a Power Wheels 12 Volt Rechargeable Battery
®
and a Power Wheels 12 Volt Charger (both included).
Sound Box requires th
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Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Warnings and Cautions B ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. ® ® - Use of Power Wheels components in products other than Power Wheels vehicles could cause over
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Parts C • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. •Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Wheel - 2 Vehicle Frame Air Cleaner Cover Horn
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Parts Exhaust Pipe Set Left - Inner Half Right - Inner Half Right - Outer Half Left - Outer Half Front Fork Tank Front Fork Cover Headlight Housing Seat Headlight Lens Tachometer Cover Sound Box Tachometer Housing 5
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Parts Left Shock Set Right Shock Set Outer Inner Inner Outer Right Left Handlebar Handlebar Right Strut Left Strut Signal Housing - 2 Signal Lens - 2 Mirror Clamp Handgrip - 2 Wire Cover Battery Clamp Mirror Lens - 2 Right Mirror Wheel Axle - 2 Handlebar Harness Left Mirror Fork Axle 6
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Pb Parts Short Hex Bushing - 2 Long Hex Bushing - 2 Axle Bushing - 2 12 Volt Charger 12 Volt Battery Not Shown: Label Sheet Note: Tighten and loosen all screws with a Phillips screwdriver. Do not over-tighten the screws. .437" .354" .437 (Large Diameter) Cap Nut - 4 .354 (Small Diameter) Cap Nut - 2 3 1 3 #8 x /4" Screw – 63 #8 x /2" Screw – 4 4 #8-32 x / " Screw – 2 5 #8-32 Acorn Nut – 4 #8-32 x 1 /8" Screw – 2 All Shown Actual Size For your convenience we’ve included extra fasteners! 7 12-VOLT
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TM Parts Diagram D 47 47 46 18 17 20 45 3 36 20 28 35 37 32 34 5 2 33 27 4 29 15 16 11 26 23 43 31 30 10 14 9 12 24 13 19 25 38 4 30 7 21 14 21 44 40 8 39 22 29 12 6 1 Note: Some parts shown are assembled on both sides of the vehicle. 41 42 30 1. Vehicle Frame 20. Handgrip - 2 37. Wire Cover 2. Vehicle Body 21. Long Hex Bushing- 2 38. Horn 3. Seat 22. Steering Stop 39. Right Inner Shock 4. Wheel - 2 23. Fork Axle 40. Right Outer Shock 5. Tank 24. Front Fork Cover 41. Left Inner Shock 6. Left Fo
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Battery Charging E About Thermal Fuses ELECTRICAL HAZARD Your Power Wheels 12 volt battery is equipped with a built-in thermal fuse. The thermal fuse is a self-resetting WARNING safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse has “tripped”, • Battery can fall out and injure a child if it will automatically reset itself after approximately 25 vehicle tips over. Always use battery clamp
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TM Pb Battery Charging 1 2 Battery Clamp Battery Charger Connector • Plug the charger connector into the battery . • Plug the charger into a standard 120 volt wall outlet . Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is “ON”. Battery •Before first-time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours. • Remove the two screws holding the battery clamp to the • Recharge the battery for at least 14 hours after ea
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Assembly F Large 2 Rectangular WARNING Opening Children can be harmed by small parts, sharp edges and sharp points in the Vehicle vehicle’s unassembled state, or by Body Square electrical items. Care should be taken in Opening unpacking and assembly of the vehicle. Children should not handle parts, High Speed including the battery, or help in Hook-Up Motor assembly of the vehicle. Harness Connector 1 Vehicle Body Vehicle Frame Vehicle • Fit motor harness connector up through the large Frame rect
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TM TM Assembly 6 4 Tab Motor Harness Tab Right Footboard Top View Right Side View • Fit the motor harness between the vehicle body tabs. • The right footboard was inserted in the vehicle frame at the factory. Make sure the right footboard is in place. 5 3 •Insert two #8 x / 4" screws into the right footboard, as shown. Tighten the screws. Tab 7 Peg Left Footboard Vehicle Body Hole Slots Tab Right Exhaust Pipe - Inner Half Left Side View Stabilizer Wheel • Fit the tabs on the left footboard into
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TM T M TM Assembly 8 10 Right Exhaust Right Exhaust Pipe Pipe - Inner Half * Vehicle Frame 3 • With the holes of both halves aligned, insert six #8 x / 4" screws to join the two halves of the right exhaust pipe. Hint: Use a long-shaft Phillips screwdriver to complete • Tighten the screws. this assembly step. • Repeat steps 7 through 10 to assemble both left • Align the holes in the inner half of the right exhaust pipe exhaust pipe (L) pieces to the left side of the vehicle. with the holes in the
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Assembly Tighten These Screws Strut 12 14 Signal Right Strut Lens Rib Signal Housing Notch Rear Fender 5 #8-32 x 1 / 8" Machine Screw Signal Lens 3 #8-32 x / 4" Machine Screw • Align the rib on the signal lens with the notch in the signal housing. Fit the lens into the housing. 5 • First, insert a #8-32 x 1 / 8" machine screw through the 3 •Insert a #8 x / 4" screw into the lens hole in the side of the right strut that is closest to the and tighten. rear of the vehicle body, as shown . • Repeat
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Assembly 16 19 Vehicle Frame Axle Bushing Wheel Axle .437" .437 (Large Diameter) Groove Cap Nut Rear Fork Arm Rear Fork Arm .437 Cap Nut Wheel (with Short • Separate the fork axle from the two wheel axles. (The Hex Bushings) fork axle is shorter than the wheels axles.) Set the fork axle aside for assembly step 39. • Place a .437 (large diameter) cap nut on a flat surface, Back View inside up. Fit the end of a wheel axle into the cap nut. •Tap the opposite end of the wheel axle with a hammer •P
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T M Assembly 21 23 Vehicle Lower Frame Hole Neck Front Fork Lower Hole Steering Bushing Front Fork Cover Front View •Position the vehicle frame so that the front faces you. • Fit a steering bushing underneath the neck of the vehicle frame. 3 •Insert a #8 x / 4" screw into each end of the steering • Fit the front fork into the front fork cover. bushing and tighten. 1 •Insert two #8 x / 2" screws into the lower holes in the front fork and tighten. 22 24 Headlight Lens Front Fork Assembly Headligh
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Assembly 25 27 Mirror Lens Switch Handlebar Harness Wire Cover Right Mirror Back View Wire Cover •Fit a mirror lens to the right mirror. Tab Switch 1 Notch •Insert a #8 x / 2" screw through the right mirror into the mirror lens. Tighten the screw. • Repeat this procedure to assemble the other mirror lens to the left mirror. 28 • Fit the wrapped portion of the handlebar harness into Peg the wire cover. • Fit the tab on the wire cover into the notch in the switch to lock the two parts together.
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Assembly Handlebars 29 31 Handgrip Handgrip Right Handlebar Handlebar Harness Front Fork Handlebar • Fit a handgrip on the end of each handlebar. Harness Hint: If it is difficult to slide the handgrips onto the handle- Plug bars, moisten the inside of the handgrips with water. Front View 30 • While making sure the handlebar harness plug remains inserted through only the upper hole in the front fork, slide the right handlebar down through the upper and lower holes in the front fork. Handlebar 3
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Assembly 34 33 Left Handlebar Handlebar Harness Front Fork Handlebars • Align the screw holes in each handlebar with the screw holes in the front fork. 3 • First, insert two #8 x / 4" screws through the lower holes in the front fork and into each lower hole in each handlebar and hand tighten. Do not tighten the screws completely. These screws will be tightened in step 55. 3 •Next, insert two #8 x / 4" screws through the upper holes in the front fork and into each upper hole in each handlebar a
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T M T M TM Assembly Neck of Front View 36 38 Vehicle Body Handlebar Harness Handlebar See Harness Inset Handlebar Steering Assembly Stop Tab • First, fit the tab on the steering stop into the curved slot • Fit the handlebar harness behind in the lower steering bushing . the tab in the vehicle frame neck. • Hold the steering stop in place. Tab • Then, slide the handlebar assembly on the vehicle frame neck and over the steering stop . 37 39 Steering Bushing .354" Fork Axle .354 (Small Diameter)
