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MODEL G0519
MILL/DRILL/TAPPING MACHINE
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 26 SECTION 6: MAINTENANCE ......................... 29 SECTION 7: SERVICE ................................... 31 SECTION 1: SAFETY ....................................... 6 SECTION 2: CIRCUIT REQUIREMENTS ........ 9 SECTION 8: WIRING ...................................... 35 SECTION 3: SET UP .......................
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INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info
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Identification Figure 1. J. A. K. B. L. C. M. D. N. E. O. F. P. G. Q. H. I.
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0519 MILL/DRILL/TAPPING MACHINE Weight.............................................................................................................................................................. 620 lbs. Length/Width/Height.................................................................................................................31-1/2 x 46-1/2 x 57 in. Foot Print (Length/
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Table Length........................................................................................................................................ 32-1/4 in. Table Width............................................................................................................................................ 9-1/2 in. Table Thickness..................................................................................................................................... 1-3/4 in. No. Of T Slots....
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. OPERATE MACHINERY. ON 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. 9. MAKE WORKSHOP CHILD PROOF. 19. USE RECOMMENDED ACCESSORIES. 10. NEVER LEAVE WHEN MACHINE IS RUNNING. OFF 20. DO NOT FORCE MACHINERY. 11. DO NOT US
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Additional Safety for Mill/Drills 1. UNDERSTANDING CONTROLS. 10. MACHINE CARE AND MAINTENANCE. 2. SAFETY ACCESSORIES. 3. WORK HOLDING. 11. DISCONNECT POWER. OFF 4. CHUCK KEY SAFETY. 12. AVOIDING ENTANGLEMENT. 5. SPINDLE SPEEDS. 13. TOOL HOLDING. 6. POWER DISRUPTION. OFF 14. CLEAN-
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SECTION 2: CIRCUIT REQUIREMENTS 220V 3-Phase Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configu- ration does not comply with local and state codes. Serious personal injury could occur if you Ensure compliance by connect the machine to the power source checking with a qualified before you have completed the set up pro- electrician! cess. DO NOT connect the machine to the power source until instructed to do so. Amperage D
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SECTION 3: SET UP Setup Safety Items Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- Description Qty al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire set up pro- cess! The Model G0519 is a Unpacking heavy machine. Serious personal injury may occur if safe m
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Inventory Clean Up Figure 5 For optimum performance, clean all moving parts or sliding contact surfaces. Contents (Figures 3 & 4) Qty A. B. C. D. E. F. G. Gasoline and petroleum H. products have low flash I. points and can explode J. or cause fire if used to K.
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Site Considerations Mounting to Workbench Floor Load To mount the machine to a workbench: 1. Placement Location 2. Figure 6 3. 4. 5. Figure 7 Base Workbench Figure 6. Children and visitors may be Figure 7. seriously injured if unsuper- vised. Lock all entrances to the shop when you are away. DO NOT allow unsu
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Test Run Troubleshooting Page 31 Figure 8. 7. Figure 8 Before starting your machine, make sure you have performed the preceding assem- bly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in seri- ous personal injury or even death!
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6. Spindle Break-In 7 OFF Troubleshooting To break-in the machine: Page 31 1. Step 8 2 ed NOTICE Lubrication SECTION 6: MAINTENANCE Page 29. DO NOT leave the area while break-in pro- cedure is under way. You must be ready to 3. stop the machine if any problem occurs. Control Panels Page 16 8 4. 9 OFF 5
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SECTION 4: OPERATIONS Operation Safety Basic Controls Damage to your eyes or lungs could result from using this machine without proper protection. During milling operations, burn- ing metal chips can be ejected from this machine. If cutting fluids are used, fluids can also give off poisonous fumes and smoke during milling operations. Do not use this machine without the proper protective gear. Always wear a f
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E. Range Lever: Figures 10 and 11 F. Speed Lever: G. Spindle Depth Scale: Figure 10. A. Mode Dial: B. Reverse Buttons: C. EMERGENCY STOP Button: D. START Button: Figure 11.
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Changing the spindle position using Spindle Height the fine feed dial 1. Controls 2. Figure 12 Figure 13 Figure 13. Figure 12. 3. Changing spindle position using the coarse feed levers 1. Tip: Milling with the spindle fully extended can cause tool chatter. For maximum spindle rigidity when milling, it is better to keep the 2. spindle retracted into the headstock as far as
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Spindle Return Drill Chuck Spring Tension Installation 1. 2. Figure 15 To change the spindle return spring tension: 1. 2. Figure 14 Figure 15. 3. Figure 16 Figure 14. 3. 4. 5. Note To retighten the spindle return spring, the procedure is the same, but the cover is rotated in the opposite direction. Figure 16. 4.
