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Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Series
P200A
For Models:
P217
P218
P219
P220
P221
P223
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-8
Parts List: page 9
Exploded View: page 10
Kits & Torque Specifications: page 11
Repair Instructions: pages 12-13
Trouble Shooting: page 14
Notes & Dimensions: page 15
Warranty Information: back page
Updated 6/00
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., 4. Use of a dampener is necessary to minimize pump is not a complicated procedure, but pulsation at drive elements, plumbing, connec- there are some basic steps common to all tions, and other system areas. The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion. If you have unique requirem
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Specifications Model P217A Volume ................................................................................................... Up to 3.4 GPM Discharge Pressure ................................................................................ Up to 2500 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ...................................................................................................... Up to 3450
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Specifications Model P218A Volume ................................................................................................... Up to 3.4 GPM Discharge Pressure ................................................................................ Up to 2500 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ...................................................................................................... Up to 1750
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Specifications Model P219A Volume ....................................................................................................... Up to 4.2 GPM Discharge Pressure..................................................................................... Up to 2500 PSI* Inlet Pressure ............................................................................................. Up to 90 PSI RPM ......................................................................................................
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Specifications Model P220A Volume ....................................................................................................... Up to 4.7GPM Discharge Pressure..................................................................................... Up to 2000 PSI Inlet Pressure ............................................................................................. Up to 90 PSI RPM ........................................................................................................
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Specifications Model P221A Volume ................................................................................................... Up to 2.21 GPM Discharge Pressure ................................................................................ Up to 2500 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ...................................................................................................... Up to 1750
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Specifications Model P223A Volume ................................................................................................... Up to 3.0 GPM Discharge Pressure ................................................................................ Up to 3000 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ...................................................................................................... Up to 3450
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P200A SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 1 08300 Crankcase 1 16A 06562 Plunger Base (P223 Only) 3 2 08301 Dipstick and Gasket, Black 16B 08455 Plunger Pipe (Excluding P223) 3 (Except P217& P223) 1 16B 07778 Plunger Pipe (P223 Only) 3 2 08480 Dipstick and Gasket, Red 16C 08456 Tension Screw 3 (P217& P223) 1 16D 07676 Copper Gasket 3 3 08302 Crankcase Cover, Short 1 17 08442 Wrist Pin 3 3 08302-L Crancase Cover, Long 1 18 07770 O-Ring 3 3A 07190 Drain
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Exploded View - P200A Series 10
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P200A SERIES REPAIR KITS Plunger Packing Kit Valve Assembly Kit Part # 09164 (Excluding P223) Part # 09116 Item # Qty. Part # Description Item # Qty. Part # Description 23 3 08477 V-Sleeve, weep 32X 6 07946 Valve Assembly Complete 23A 3 08087 V-Sleeve, brown 31 6 07853 O-Ring 24 3 07904 Pressure Ring Plunger Packing Kit Oil Seal Kit Part #09525 (P223 Only) Part # 09144 Item # Qty. Part # Description Item # Qty. Part # Description 23 6 06315 V-Sleeve 19 3 08356-0010 Oil Seal 24 3 06920 Pressure
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REPAIR INSTRUCTIONS - P200A SERIES NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket 3. By inserting a small screw 2. Using a needle nose pliers, wrench, remove the (3) driver between the valve remove the inlet and discharge valve plugs and seat (27) and the valve discharge valve as
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REPAIR INSTRUCTIONS - P200A SERIES NOTE: If there are 9. If the ceramic plunger pipe deposits of any kind (i.e., (16B) is damaged, remove lime deposits) in the the plunger bolt (16C). valve casing, be certain Discard the old plunger that the weep holes in the pipe (16B) and copper gasket (16D), and clean the weep return ring (25) and valve casing (26) old locktite from the have not been plugged. plunger bolt (16C) and plunger base (16A). Replace the plunger with the new one and locktite the plun
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PUMP SYSTEM MALFUNCTION CAUSE MALFUNCTION REMEDY Worn packing seals The Pressure and/or Replace packing seals Broken valve spring the Delivery Drops Replace spring Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repair/Replace hose Worn or Plugged relief valve on pump Clean, Reset, and Replace worn parts Cavitation Check suction lines on inlet of pump for restrictions
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P200A DIMENSIONS (inches) NOTES 15
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GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applica- tions, are warranted for five years from the date of shipment for
