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MULTI-DECK FRESH PRODUCE CASES
CVW-EXA184 / CVW-EXA124 CVW-EXA284 / CVW-EXA224
(H: 80 7/8”, L: 96 3/8”) / (H: 80 7/8”, L: 144 5/8”) (H: 84 7/8”, L: 96 3/8”) / (H: 84 7/8”, L: 144 5/8”)
INSTALLATION & SERVICE MANUAL
REMOTE TYPE DISPLAY CASE
2010
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Activity Safety Precautions In order to prevent any injuries to person, equipment and/or damage to the SANYO Cases, sections requiring additional care to be undertaken will have one or all of the following safety reminders: Red Safety Mark (Safety Mark A) Extreme caution and care must be exercised when conducting this operation to ensure personal A and equipment safety, and to prevent product damage. Failure to exercise extreme caution may result in severe personal injury and/or equi
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TABLE OF CONTENTS 1 SPECIFICATIONS ..................................................................................................................................................5 1.1 CVW-EXA284 / CVW-EXA224........................................................................................................................5 1.2 CVW-EXA184 / CPW-EXA124.........................................................................................................................6 2 DIMENSIONS
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6 CARE AND CLEANING GUIDELINES.............................................................................................................21 6.1 EXTERIOR PANELS (DAILY CLEANING)............................................................................................................21 6.2 MIRRORS, FLUORESCENT LAMPS, DRAIN TRAP (MONTHLY CLEANING).........................................................21 6.3 HONEYCOMB ASSEMBLIES (AT LEAST EVERY 3 MONTHS) ................................
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1 Specifications 1.1 CVW-EXA284 (H: 84 7/8”, L: 96 3/8”) / CVW-EXA224 (H: 84 7/8”, L: 144 5/8”) Model Name CVW-EXA284 CVW-EXA224 General Application: Medium Temperature (Fresh Produce) Medium Temperature (Fresh Produce) Cooling Capacity: 1224 BTU/h/ft. （2,880W） 1224 BTU/h/ft. （4,321W） Discharge Air: 34°F (1.11°C) 34°F (1.11°C) Evaporator Temperature: 28°F (-2.22°C) 28°F (-2.22°C) Defrost (Off-cycle) Medium Temperature Medium Temperature Frequency: (times per day) 6, once every
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1.2 CVW-EXA184 (H: 80 7/8”, L: 96 3/8”) / CVW-EXA124 (H: 80 7/8”, L: 144 5/8”) Model Name CVW-EXA184 CVW-EXA124 General Application: Medium Temperature (Fresh Produce) Medium Temperature (Fresh produce) Cooling Capacity: 1146 BTU/h/ft. （2682W） 1146 BTU/h/ft. （4195W） Discharge Air: 34°F (1.11°C) 34°F (1.44°C) Evaporator Temperature: 28°F (-2.22°C) 28°F (-2.22°C) Defrost (Off-cycle) Medium Temperature Medium Temperature Frequency: (time per day) 6, once every 4 hours 6, once ov
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CVW-EXA284 / CVW-EXA224 2 Dimensions 2.2 Footprint 2.1 External Dimensions ① Waste Outlet ② Electrical Connection * Dimensions given in inches and millimeters (mm in parentheses). ③ Refrigeration Outlet
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CVW-EXA184 / CVW-EXA124 2.4 Footprint 2.3 External Dimensions ① Waste Outlet * Dimensions given in inches and millimeters (mm in parentheses). ② Electrical Connection ③ Refrigeration Outlet
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3 Unloading and Carpentry Procedures 3.1 NSF Certification The SANYO Cases described in this manual are built to meet the requirements of American National Standard/NSF International Standard 7. Each SANYO Case bears a nameplate identifying the type of application for which it was certified: Type I display refrigerator/freezer: Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75°F. 3.2
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3.5 Aligning Cases WARNING SANYO Cases are heavy and bulky, and require at least two people for unloading, moving, and installation. Do not walk on the top of the SANYO Cases. Walking on the top of the SANYO Case may lead to serious injury and/or damage to the SANYO Case. Do not place anything on the top of the SANYO Case or use the top of any SANYO Case for short- or long-term storage. 1. Review layout drawings for spaces where SANYO Cases are to be installed. 2. Based on the layout
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3.7 Joining Instructions 3.7.1 Applying gasket (for connecting cases or installing side panels). ① Make sure that all SANYO Cases are resting level. ② Make sure that all required parts for joining are present (gasket, bolts, joint covers, nuts, etc.). ③ Remove all Rear Interior Panels, Wire Racks, Deck Pans, and Front Air Grilles from the far right and left ends of each case being joined. ④ Thoroughly clean all surfaces where the gasket will be placed to remove anything that might a
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3.7.2 Connecting cases. ① Apply gasket as described above. ② Connect cases by using the attached bolts, joint covers, and nuts. Silicone seal Note: Connection point must be silicone sealed. Note: Gasket ends that are open must be sealed off by applying silicone at the installation site. 12
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① Gasket ② M8 Bolts ③ Side Cover 3.8 Installing Patch Ends ④ Suction Lamp Cover Joint ⑤ M5 Bolts CVW-EXA284/224 CVW-EXA184/124 1. Apply gasket to case body (per previous instructions). 2. If present, remove protective film from inside wall of Patch End. 3. Place Patch End to line up with bolt holes. 4. From inside unit ratchet in M8 & optional M5 bolt into Patch End until secure. Apply silicone sealant inside 5. Apply
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3.9 Installing Kickplate 1. Align the mounting hole in the Kickplate with the slot in the Kickplate Mounting Bracket on the SANYO Case and tighten accordingly. 14
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3.10 Installing Handrail and Bumper Attaching the Bumper 1. Attach Maintenance Bumper (length 39-3/8 inches) to Bumper Brackets over the electrical connection box (“Raceway”) on each SANYO Case. The Raceway is located on the right end of each SANYO Case. 2. Attach Full-Length Bumpers between Maintenance Bumpers on separate SANYO Cases, and also between Maintenance Bumpers and Patch Ends. 3. Cut Full-Length Bumpers to size on-site. Cut to correct size so
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4 Refrigeration, Plumbing & Electrical Procedures 4.1 Piping (Plumbing, Refrigeration) ● U-trap installation Install U-trap referring to the drawing below. Part Name Part Number ① Drain Screen 8FL2162000500 ② O-Ring 8FL2646000100 ③ Drain Trap 8FL2658000200 ● Sealing the refrigerant pipe opening Seal pipe completely. Insufficient sealing may cause the following problems: Insufficient cooling Excessive frost
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4.2 Electrical Data Please refer to Specifications section and nameplate attached to merchandiser for electrical information. 4.3 Electrical – Guidelines & Precautions All wiring and electrical field work must comply with the National Electrical Code (“NEC”) and other applicable local codes. All electrical connections must be made inside the raceway area. 4.4 Wiring 4.4.1 Wiring Color Code WARNING! While undertaking any electrical work, ensure that the cas
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4.4.2 Wiring Diagram CVW-EXA284/184 CVW-EXA224/124 18
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5 Operation 5.1 Load Limits In order to maintain proper temperature and unit performance, the Dual Air Curtains in each SANYO Case must remain unobstructed: Do not stock shelves beyond the marked load limits. Do not block Honeycombs or Return Air Grilles. Do not block airflow in any other way (with signs, tools, packages, etc.) Failure to follow these precautions will lead to insufficient temperature control, airflow spoilage, merchandise compromise, and excessive frost. COR
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Installing FDA/NSF Thermometer Magnet Suggested locations for the thermometer required by NSF/ANSI 7 and the FDA Food Code are indicated above. It is the responsibility of the Purchaser/End User of the SANYO Case to determine the location within the food storage area that best meets these code requirements. 20
