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Chewblet is a registered trademark of Follett Corporation, registered in the US. 801 Church Lane � Easton, PA 18040, USA Toll free (800) 523-9361 � (610) 252-7301 00117259R04 Fax (610) 250-0696 � www.follettice.com 09/05
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™ ®
Follett Maestro Chewblet 400 Series
Icemaker and Top Kit
for Remcor/Cornelius Countertop ice and beverage dispensers
Order parts online
Installation, Operation and Service Manual
www.follettice.com
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane � Easton, PA 18040, USA
Toll free (800) 523-9361 � (610) 252-7301
Fax (610) 250-0696 � www.follettice.com 00117259R04
I
EL C SE TI I N L N Ea t T N a a
F LL L S LTS SINSE LE
EF I E
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Table of contents Welcome to Follett Corporation 3 Important cautions 3 Specifications 4 Installation 6 Operation 14 Cleaning 14 Replacement Parts 16 Models MTC22SC, MSC22SC 16 Models MTC24SC, MSC24SC 17 Models MTC30SC, MSC30SC 18 Model MSC44SC 19 Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions: 1. The equipment is new and unused. 2. A return authorization number has been issued by customer service within 30 days
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Welcome to Follett Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our installation instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any point, pleas
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Specifications Electrical Model number Full load amps Max. fuse size MC400 series icemaker 115/60/1 11.0 amps 20 amps Ambient specifications Air temperature 100˚F/38˚C max. 50˚F/10˚C min. (best performance below 80˚F/27˚C) Water temperature 90˚F/32˚C max. 40˚F/4˚C min. (best performance below 70˚F/21˚C) Water pressure 70 P.S.I. max.(482kPA) 10 P.S.I min. (89kPA) Plumbing Your new icemaker is equipped with a drain line to simplify draining the evaporator and float reservo
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Dimensions and clearances Required clearances – MCD400 series Entire front of icemaker clear of obstruction/connections to allow removal. 12" (305mm) above icemaker for service 6" (153mm) minimum between louvered (exhaust) side of icemaker and any adjacent equipment. MCD400AHS – 18" (457mm) minimum, 10 ft (3m) maximum between discharge and air intake grilles. Front view — air-cooled Back view — air-cooled top mount top mount C 13.00" (331mm) 4.875" B (124mm) 2.375" A (61mm) Front view — water-co
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Fig. 1 Installation 1. Install Cornelius ice dispenser according to agitation manufacturer’s specifications. timer Note: We recommend that the dispenser ON back be mounted at least 1" (26mm) from wall to allow water, drain and electric lines from top-mount icemakers to be concealed behind dispenser. OFF 2. Disconnect power to dispenser. 3. Remove front panel/merchandiser from the dispenser. 4. Adjust the agitation timer located on Cornelius PC board to 1 second on – 1 hour o
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Fig. 3 7. Remove existing plastic top from dispenser and install supplied gasket around perimeter of dispenser top (Fig. 3). gasket Note: Sanitize dispenser before proceeding. Fig. 4 8. Install supplied stainless steel top with access opening toward front of dispenser (Fig. 4). For dispensers with top mounted icemakers Proceed with steps 9 through 17. For dispensers with Satellite-fill icemakers Go directly to step 18. 7
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Fig. 5 Top mounted icemaker installation 9. Position Follett MCD400AHT icemaker on perimeter gasket of stainless steel top. Icemaker should be oriented with A/C condenser facing front (Fig 5). 8 Mod Stoc le k N Mo o . dule Id ent ificat ion P late 208264 Pro duct . u Se rvice No l MODEL CORPORA SE TION RIAL NO EastoPA n P R en T N nO sy vania SINGLE FULL LO MO AD TO AM R C PS OMPRESSOR T VHER OLTMA S LLY PROTECT HZED PHASE REFRIGERANT CHA I RGE IOZ ID NES BIG A N N P CR H ES CI SU C R U E I
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AI AIR R I IN N Fig. 6 10. Use pliers to compress and remove cage nut at front of condenser on icemaker base (Fig. 6.1). 11. Install filter and grille. Lock in place using four mounting screws (Fig. 6.2). 2 2 1 filter grille 12. Make water, drain and electric connections Fig. 7 to icemaker (Fig. 7). Note: Water connection accepts 3/8" OD copper or plastic tubing. Push tubing in Back view – air-cooled until it stops. Use supplied 90˚ push-in top mount water inlet fitti
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13. Remove icemaker top panel and Fig. 8 louvered side panel. 14. Insert ice transport tube to a 1/2" ice transport tube (13mm) depth through mounting bracket (Fig 8 and 9.1) and secure transport tube away from condenser fan under float reservoir bracket (Fig. 9.2). 15. Tighten clamp screw(s) on icemaker base securely (Fig. 9.3). 1/2" 16. Uncoil capillary tube from bin thermostat and route through hole in bin thermostat gasket to mounting bracket and secure capillary tube as shown (Fig.
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Satellite-fill icemaker installation Fig. 10 – Single ice tube dispensers rear entry chase 18. Ice transport tube chase may be located behind or to either side of the dispenser A (Fig. 10 and 11). Using the chase B 1.25" (32mm) mounting bracket (Fig. 12) as a template mark the counter for the ice transport 6" tube(s) in one of the locations shown in (153mm) Fig. 10 and 11. Within the template outline 2.25" (57mm) - drill one 2.25" (58mm) to 2.375" (61mm) 1.25 1.25" 2.375" (61mm) hole for
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19. Remove lid from dispenser top (Fig. 13.). Remove the Fig. 13 knockout from the Harmony top (Fig. 13.2) corresponding to selected chase location. Line the edges of the opening with the supplied gasket material (Fig. 13.2). 20. Follow the “Satellite-fill icemaker installation procedure” found in the Symphony MCD400 Icemaker Manual 208600 to install your Follett icemaker. 1 1 2 2 1 2 21. Route the bin signal cord from the 4" x 4" (102mm x 102mm) junction box through the top knockout (Fig.
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23. Connect the ice transport tube(s) to the dispenser: Fig. 14 a) Drill 3/16" (5mm) holes through both sides of the tube 1/2" (13mm) from the tube end. b) Collapse tube and insert through gasketed hole (Fig. 14.1). c) Match tube holes to bracket tabs. 24. Route bin thermostat capillary tube from the 4" x 4" (102mm x 102mm) junction box into bin alongside the ice transport tube. Secure capillary tube into bracket (Fig. 8). 25. Reinstall the dispenser cover with supplied screws
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Operation Weekly exterior evaporator unit care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent. Recommended semi-annual icemaker/evaporator unit cleaning (every 6 months) Fig. 16 Solution A – Sanitizing solution: Prepare 2 gallons (9L) 2 Combine 1 oz (250ml) bleach with 2 gal (8L) hot water or use 1 200ppm of Ecolab Mikro-chlor Cleaner or equivalent 5.25% sodium hypochlorite solution. Solution B – Ice machine cleaner: Prepare one g
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17. Rinse ice compression nozzles (Fig. 17.1) with water and reinstall. 18. Drain any remaining sanitizing solution from reservoir through float/evaporator drain line (Fig. 16.1). 19. Fill reservoir (Fig. 16.2) with 120˚F (49˚C) water. Empty water through float/evaporator drain line (Fig. 161). Repeat 3 times. 20. Turn on water to icemaker. 21. Turn compressor switch on. 22. Replace reservoir cover and any panels removed to clean icemaker. 23. Make ice for 30 minutes. Dispense and discard
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Service Replacement parts Top kit models MTC22SC, MSC22SC 3 10 2 4 13 14 15 12 9 12 1 11 8 5 6 Reference # Description Part # 1 Base, top mount 00113506 1 Base, Satellite-fill 00113266 2 Cabinet 00113324 3 Cover 00113357 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 14 Kit, ice entry, MCD400 00120279 15 Plate,
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Top kit models MTC24SC, MSC24SC 3 10 2 4 13 14 15 12 9 12 1 11 8 5 6 Reference # Description Part # 1 Base, top mount 00119495 1 Base, Satellite-fill 00119487 2 Cabinet 00119503 3 Cover 00119511 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 14 Kit, ice entry, MCD400 00120279 15 Plate, ice tube mounting, MCD400
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Top kit models MTC30SC, MSC30SC 3 10 13 14 4 2 15 1 9 12 9 12 1 11 8 8 12 5 6 Reference # Description Part # 1 Base, top mount 00113282 1 Base, Satellite-fill 00113274 2 Cabinet 00113332 3 Cover 00113365 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 14 Kit, ice entry, MCD400 00120279 15 Plate, ice tube mountin
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Top Kit models MSC44SC 3 4 10 13 12 2 9 1 8 11 5 6 Reference # Description Part # 1 Base, Satellite-fill 00113290 2 Cabinet 00113340 3 Cover 00113373 4 Chase, upper 00113381 5 Chase, lower 00113399 6 Collar 00113407 8 Deflector, single 501616 9 Lid, access 00113423 10 Box, thermostat 00113449 11 Gasket, top, Harmony 00113464 12 Gasket, ice entry 502824 13 Socket, bin signal 502334 Not shown Thermostat, bin level 500514 Not shown Diverter, ice 307277 Not shown Plate, blank, ice entry 00113498
