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HIGHLANDER
Commercial Platform Lift
CPL400
CPL600
CPL800
CPL1000
CPL1200
CPL1400
This manual has been provided to assist
you with lift installation and operation.
For further assistance please contact
your authorized Harmar dealer or
Harmar’s Technical Service department.
Tel: 866-378-6648
Fax: 816-537-0641
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2 Table of Contents Installing the lift Using the Manual 2 When You Receive the Lift 3 Specifications 3 Safety 3 Code Requirements 4 Site Requirements 4 Required Tools 4 Required Materials 4 Preparing to Install the Lift 5 Controller Harness Connections 5 Installing the platform 6 Installing the outer guard panel 7 Installing the fixed ramp 7 Installing the folding ramp 8 Anchoring the Lift 9 Setting the Limi
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3 When You Receive the Lift • Check the lift for shipping damage. If you see any damage contact the freight carrier to file a damage claim. • Verify the products match that described on the packing list attached to the exterior packaging. • Verify the contents of the package match that shown below to the right. Specifications Payload Capacity 750 lbs Vertical Travel 54” – 171” Height 77” – 197” Foot Print VARIES Platform Size 36” x 54” / 36” x 60” / 42” x 60”
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4 Code Requirements Your lift has been designed to meet ASME A18.1 section 2 and CSA B44/ASME A17.5, with the addition of certain options. Code requirements for Vertical Platform lifts vary depending on location. It is the installers responsibility to contact their local code enforcement office and determine all of the regulations they are subject to. You must do this before installing the Vertical Platform Lift. Site Requirements • The lift will require a 115vac 20amp gro
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5 Preparing to Install the Lift Final Site Inspection Verify the surface the lift will mount to is smooth and level. This surface must be made from 3,500 psi reinforced concrete with a minimum thickness of 4”. Verify that there is enough space for the lifts foot print. Be sure to include space neccesary for platform. Caution: Verify that the running clearance around the lift complies with any codes for your area. • The horizontal gap between the edge of the platform and
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6 Installing the Platform Step 1 Step 3 The mounting bolts, nuts and spacers that Align the four mounting holes and insert a ½” secure the platform to the lift carriage are x 3” bolt into each hole. The upper holes packaged in the small parts box. Begin by have a spacer that must be placed in locating these pieces and setting aside. between the carriagne flange and platform leg. Install the locknut on each bolt and tighten sufficiently (approx. 50 lb-ft.). Step 2
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7 Installing the Outer Guard Panels Step 1 Step 3 Remove the hexbolts on the corners of the Plug in the harness for the platform control platform. Insert the guard panel posts into box. Secure the harnesses under the clip on the pockets in the platform. The smooth side top of the carriage flange. of the guard panels should face in towards the center of the platform. If you have a 90 degree exit platform, install Installing Fixed the end guard panel using the prov
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8 Installing Auto-folding Ramp (optional) Step 1 Step 3 Install the ramp roller guide on the side of the Attach the ramp to the pivot tabs using lift tower using the screws already installed in shoulder bolts and locking nuts. Tighten the the panels. nuts until they seat against the bolt shoulder. Step 4 Attach the ramp roller arm by bolting it to the underside of the ramp. Step 2 Attach the two ramp pivot tabs to the lower landing sides of the platform. Reins
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9 Step 4 (800 or taller models) Anchoring the Lift Taller lifts must have the top of the lift Anchors tower anchored into a solid surface to Harmar recommends securing the lift using ensure running clearances remain the concrete anchors provided. If you constant. purchase you own floor anchors they must be There are two options for anchoring the top of 3/8” minimum of sufficient length. All four the tower: floor anchors must be installed correctly in accordance to t
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10 Setting the Limit Switches Your lift is equipped with upper and lower limit switches. The vertical location of these switches may be adjusted to fit your application. Typically the upper limit switch will need to be adjusted so the platform will stop level with the upper landing. The lower limit will typically not need adjusting. Step 1 Step 4 Verify the emergency switch is in the ON Loosen the bolts that attaches the upper limit position. Run the lift in the up direction
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11 Verifying Operation of the Lift Caution: Complete the following section before training the customer to use the lift. Step 1 Run the lift up and down for 5 complete cycles. Hold the direction button down and allow the limit switches to stop the lift. At the top, verify that the platform stops level with the upper landing. At the bottom, verify the access ramp (if equipped) unfolds and rests on the ground. Step 2 Verify the operation of the Emergency stop switch. When
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12 Manual Override Call-Sends (optional) Your lift is equipped with a manual The optional Call-Send controls are to be handcrank, to be used in the case of a power used at the upper and/or lower landings to failure. call the platform to you or send it to the other landing. Step 1 Before using the manual handcrank verify They should be mounted on the wall at each that it’s use is required. Check that the landing at a convenient height. Consult local emergency stop swit
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13 A length of multi‐conductor wire will Top Landing Gate (optional) need to be ran from the bottom of the lift The optional top landing gate is provided with a combination tower up to the landing gate. Consult mechanical lock and electric contact (interlock). local codes for type and mounting requirements. After wiring is completed, The interlock: the wiring harness must be plugged into • Prevents the lift from running if the gate is not closed. it appropriate rec
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14 EMI and Flush Strike Interlocks (optional) The optional EMI or Flush Strike Interlocks are 4) Attach door keeper and emergency key plates provided with a combination mechanical lock and to hoistway door. electric contact. They are to be used with existing doors. The interlock: • Prevents the lift from running if the door is . not closed. • Prevents the door from being opened if the platform is not at the landing. • Unlocks when the lift is on the la
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15 Platform Gate (optional) The optional platform gate is provided with a combination mechanical lock and electric contact (interlock). The interlock: • Prevents the lift from running if the gate is not closed. • Prevents the gate from being opened if the platform is not at the bottom landing. • Unlocks when the lift is on the lower limit switch. A crescent shaped key is provided to manually unlock the gate during installation. The key is inserted from the back side t
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16 Fascia Panel (optional) A fascia panel provides a smooth surface for the platform edge to run against to prevent any shear or obstruction hazards and must be utilized. A running clearance of no more than 3/4” and no less than 3/8” must be maintained between the edge of the platform and the fascia panel.
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17 Commercial Platform Lift - Owners Section Read the manual thoroughly before operating the lift.
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18 Congratulations on the purchase of your Harmar Vertical Platform Lift. This lift has been engineered to provide trouble free service for many, many years. Please read this manual completely before operating your lift. Safety • Do not exceed the maximum payload capacity of 750 lbs. • Do not ride on the lift until it is anchored in place. • This product is designed only for lifting people and wheel chairs. Do not use it for any other purpose. • Make sure any obstructions
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19 Controls Emergency Stop In an emergency push this red button to stop the lift. Turn the button clockwise to run. Up Controls upward movement of lift platform. To move platform up, depress and hold the upper half of the rocker switch. To cease movement, release switch. Down Controls downward movement of lift platform. To move platform down, depress and hold the lower half of the rocker switch. To cease movement, release switch. Keylock (optional) Disa
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20 Operating the Lift Step 1 - Up Step 3 Drive onto and stop in the middle of the Press and hold the UP rocker. The lift will platform. Apply the brakes of your chair or move in the up direction and stop when it scooter. reaches the upper landing. Warning: Always verify the lift’s platform has stopped level with the upper landing. If not contact your Step 2 Harmar Dealer for assistance. Verify that the emergency stop button is not activated by giving it a quick
