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Op er at ing In struc tions
Safety Fil ters
SFC-K 40
SFC-K 50
Ster li ng Ma te ri al Pro cess ing
SM 3-635b
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SFC-K Ster li ng Ma te ri al Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco.com Parts & Ser vice: Tele phone: (800) 423-3183 Edi tion: 06/99 These op er at ing in struc t ions are for*: (*Please fill in per son ally) Se ri al num ber: Built in: Date of de li very: Num ber of de li very: Date of com mis sio ning: Lo ca ti on: Group of ma chi nes: 2 SM3-635b
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SFC-K Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc t ions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc t ions. Copying, trans la tion or pub li ca tion in any form ex cept for per sonal use of pur - chaser re quires ap proval from Ster ling Ma te r ial Pro cess ing. All rights re served. 3 SM3-635b
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Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
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SFC-K TA BLE OF CON TENTS 1. Safety in struc t ions ............................................ 5 1.1. Warn ings and sym bols .................................. 6 1.2. Ex pla na tions and in for ma t ion ............................. 7 2. In stal la ti on in struc t ions ........................................ 8 2.1. Trans port ............................................ 10 2.2. In stal la tion ........................................... 11 2.3. Com pressed air sup ply .......................
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SFC-K 1. Safety in stru c tion s These safety in struc tions ap ply to all per sons within the » range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are to be used by all per sons as - signed ac tiv i ties con nected with the equip ment. Knowl edge of the Eng lish lan guage is pre req ui site. En sure in each case that the op er at ing
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SFC-K 1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is » pos si ble if the cor re spond ing in struc t ions, reg u la tions or warn ings are not ob served. This sym bol in di cates that se ri ous in jury is pos si ble if the cor - L re spond ing in struc t ions, reg u la tions or warn ings are not ob - served. This sym bol in di cates that ex ten sive dam age
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SFC-K 1.2. Ex pla na tions and in for m a tion Var i ous terms and des ig na tions are used fre quently in these op er at ing in struc - tions to en sure clar ity. There fore please note that the terms used in the text stand for the cor re spond ing ex pla na tions listed be low. Equip ment · “Equip ment” can mean an in di vid ual unit, a ma chine or an in stal la tion. Op er at ing per son nel · The “op er at ing per son nel” are per sons op er at ing the equip ment on their own re - spon si bi
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SFC-K 2. In stal la tio n in stru c tion s These in stal la tion in struc t ions are in tended for per sons with » skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc t ions. Per son nel us ing these in stal la tion in struc t ions must be in - structed in the reg u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions and safety reg u la tions and their im ple - men ta t ion. En sure in each case that the per son ne
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SFC-K In stall the equip ment such that all parts are eas ily ac ces si ble; this fa cil i tates main te nance and re pair work. F In stal la ti on in struc t ions 9 SM3-635b
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SFC-K 2.1. Trans port The unit is de liv ered as a com plete sub-assembly. Trans port the unit on a pal let. Lift the unit only by the wall sup port flange (B) or by the hop per loader (A). Use only suit able lift ing gear (e.g. hoist ing crane or fork lift). Ob serve the car ry ing ca pac ity of the lift ing gear. » Ob serve the safety in struc tions for the han dling of lift ing gear. Never lift the unit by the valve. F A B SFC-K In stal la ti on in struc t ions 10 SM3-635b
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SFC-K 2.2. In sta l la tion For in stal la tion, the wall sup port flange (A) is used. In stall the safety fil ter by means of four screws which guar an - tee a car ry ing ca pac ity of at least 50 kg (110.3 lbs.). F In stall the safety fil ter in such a way that all com po nents re main freely ac ces si ble for fa cil i tat ing main te nance and re pair work. In stall the safety fil ter in the suc tion tube di rectly be fore the vac uum gen er a tor. Con nect the line to the vac uum gen er a to
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SFC-K 2.3. Com pressed air sup ply For op er a tion of the valve, a com - pressed-air sup ply (1/4“) is needed. Check com pressed air pip ing for cor rect in stal la tion and as sem bly. Check fit tings, length and qual ity of the hose con nec tions for agree - ment with re quire ments. The op er at ing pres sure is 5-6 bar (72 - 87 PSI) (sys tem overpressure). Check the com pressed air sup plied by the plant’s sup ply net work. Main te nance unit Ad just com pressed air pres sure to 5-6 bar (7
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SFC-K 2.4. Elec tri cal con nec tion The elec tri cal con nec tion may only be carried out by t rained » per son nel. The reg u la tions of the lo cal Elec tric ity Board must be ob - served. All work must be car ried out with the unit dis con nected from volt age and pres sure sup ply. It is not per mit ted for other per sons to un der take the elec tri cal con nec tion. In stall a ca ble with three wires (3 x 1 mm²) from the safety fil ter to the con vey ing con trol. In stal la ti on in stru
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SFC-K Con nect the ca ble to the plug of the SFC-K’s clean ing valve. Ob serve the con nec tion di a gram: A B A B ter mi nal board ter mi nal SG 5 46 6 24VDC SG 10 102 104 CS-VF 8/16 X2 6 110 CS-VF 16/32 X106 11 1 CS-PF 5 X2 20 21 CS-PF 10/20 X2 29 30 PE Con nec tion di a gram SFC-K Con nect the plug to the clean ing valve of the safety fil ter and fas ten the safety screw. F In stal la ti on in struc t ions 14 SM3-635b
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SFC-K 3. Main te n ance This chap ter is in tended for per sons with skills in elec tri cal » and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc t ions. Per son nel us ing the in struc tions in this chap ter must be in - structed of the reg u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions and safety reg u la tions and their im ple - men ta t ion. En sure in each case that the per son nel are in formed ac cord - ingly. For main te n
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SFC-K Dis con nect the equip ment from mains sup ply be fore start ing L main te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be - fore start ing main te nance work. Please ob serve the main te nance in ter vals. F Be fore start ing main te nance work, clean the equip ment of oil, fuel or lu bri cants. En sure that ma te r i als and in ci den tals re quired for op er a tion as well as spare parts ar
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SFC-K 3.1. Main t e nance in ter val s Daily: Check warn ing signs on equip ment for good leg i bil ity and com plete ness. Check the oil level in the oiler. Empty the wa ter sep a ra tor . Check op er at ing pres sure of the plant’s sup ply net work (5-6 bar sys tem overpressure). Check waste level in the col lect ing bin. Monthly: Clean the fiter car tridges (de pend ing on ac cu mu la tion of dust ear lier!) . Ev ery six months: Check all elec tri cal and me chan i cal con nec tions for se
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SFC-K 3.2. Cleaning the col lect ing bin For clean ing of the col lect ing bin, the plant should be L switched off. Open the tog gle-type fas ten ers (A). Re move the col lect ing bin (B) from the sup - port. Clean the col lect ing bin (B). Place the col lect ing bin (B) back in the sup - port. Close the tog gle-type fas ten ers (A). Check the col lect ing bin (B) for proper fit. A B SFC-K Main t e nance 18 SM3-635b
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SFC-K 3.3. Re placing/cleaning the fil ter car tridge in the hop per loader Stop the con vey ing pro ce dure. » Switch off the con vey ing sys tem at the main switch. In ter rupt the mains sup ply. Set all com pressed-air lines at zero pres sure. The con vey ing ca pac ity is di min ished by a clogged fil ter car - & tridge. Open the tog gle-type fas ten ers (A) be tween the hop per lid and the hop per loader. A Re move the hop per lid with the fil - ter car tridge (B) from the hop per B loader.
