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INSTRUCTIONS-PARTS LIST
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This mUal contains IMPORTANT
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
HYDRA-CLEAN @ 2545,3040,3235
Pressure Washers
HYDRA-CLEAN 2545
PIN 800-701, Series A, 11 HP IIC ENGINE
PIN 800-702, Series A, 12.5 HP OHV ENGINE
2500 psi (1 72 bar) OPERATING PRESSURE
2900psl(200 bar) MAXIMUM WORKING PRESSURE
HYDRA-CLEAN 3040
PIN 800-703, Series A, 11 HP IIC ENGINE
PIN 800-704, Serles A, 12.5 HP OHV ENGINE
3000 psi (207 bar) OPERATING
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HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD Pressure Relief Procedure General Safety This pressure washer generates very high fluid To reduce the risk of serious bodily injury, including fluid injection and splashing in the eyes or on the skin, pressure. Spray from the gun, leaks or ruptured componen
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FUEL AND EMISSION HAZARDS NEVER flll the fuel tank while the unit is wnning or hot. NEVER alter the throttle settlng, which Is factory set. The fuel used in this unit is combustible and when Tampering with this adjustment can damage the pressure washer and will void the warranty. spilled on a hot surface can ignite and cause a fire. ALWAYS fill tank slowly to avoid spilling. NNER operate the' unit in a closed building. The exhaust contains carbon mo
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TERMS WARNING: Alerts user to avoid or correct conditions NOW. Identifies helpful procedures and Information. that could cause bodily injury. CAUTION: Alerts user to avoid or comect conditions that could cause damage to the equipment. IMPORTANT United Stales Government safety standards have been adopted under the Occupational Safety and Health Act. These standards-particularly the General Standards, Part 1910, and the Construction Standards, Part 1926-should
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__ ~~ INSTALLATION Flgure 1 Check for Shipping Damage Connect to Water Supply Check the unit for any damage that may have occurred CAUTION in shipping. Notlfy the carrier Immediately if there is Before attaching to the water supply, check your any damage. local plumbing code regarding cross- connection to the water supply. A backflow Set Up preventer, P/N 801-133, is available to prevent If you are using a downstream chemical injector, install it
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~ ~~ STARTUP 6. Start the engine. Always use this start-up procedure to ensure that the unit is started safely and properly. NOTE: For easier starting, have one person start the pressure washer while another person 1. Check oil levels. triggers the spray gun. Engine: Add SA€ 30 or low-30 weigM detergent oil as necessary. If the engine is cold, completely close the engine choke. Grasp the starter rope, brace one foot on the Pump: Add SAE 20
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Trigger Safety Latch Installing and Changing Spray Tips WARNING WARNING To reduce the risk of serious bodily injury, To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or including fluid injection or splashing in the eyes on the skin, ALWAYS engage the trigger safely or onto the skin, use extreme caution when latch whenever spraying stops, even for a changing spray tips. ALWAYS follow the moment. procedure below.
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SHUTDOWN, FLUSHING MAINTENANCE AND STORAGE Observing regular maintenance intervals helps ensure that you get maximum petformance and life from the WARNING pressure washer. Pressure Rellef Procedure To reduce the risk of serious bodily injury, There is a break-in period for the engine, pump and including fluid injection and splashing in the gear reducer (if used). After changing the oil in these eyes, .or on the skin, always follow this components f
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TROUBLESHOOTING CHART WARNING To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury tom moving palls, always follow the Pressure Relief Procedure Warnlng before proceeding. 1 SOWTION CAUSE PROBLEM Fill the tank with gasoline, open fuel shut off valve. Engine will not stail No gasoline in fuel tank M carburetor. Check fuel line and carburetor. or is hard to start Add to proper level. Low oil. WSlop s
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PARTS DRAWING 800-701 and 800-702
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PARTS LIST 800-701 and 800-702 Hydra-Clean@ 2545 Pressure Washer REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 800-392 GUN & WAND ASSEMBLY 41 801 -21 7 BUMPER. Rubber 1 fincl. 16. 21. 34. 35. 52. 53. , ~ ~, ". .~. ". 42 108-842 SCREW, Cap, hex hd. h, 56,57) 1 (used on 800-701 only) 1 2 100-023 WASHER. Flat 5/16 31 " 801 -21 0 SCREW, Cap, hex hd. 3 801 -941 SCREW, Cap, hexhd. (used on 800-702 only) 1 5/16-18 X 1 9 43 801 -1 68 BELT,
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PARTS DRAWING 800-703 and 800-704 Hydra-Clean@ 3040 Pressure Washer
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PARTS LIST 800-703 and 800-704 Hydra-Cleano 3040 Pressure Washer REF PART . ..... NO. NO. DESCRIPTION QN NO. DESCRIPTION ON GUN &WAND ASSEMBLY 41 801-217 BUMPER, Rubber 1 800-392 42 108-842 SCREW, Can hex hd. fincl. 16. 21. 34. 35. 52. 53. ~~ .. (used-on 860-703 only) 1 k4,56,57) 1 801-210 SCREW, Cap. hex hd. 2 100-023 WASHER. Flat 5/16 31 ~~ (usedon b60-704 only) 1 3 801 -941 SCREW, Cap, hex hd. 2 5/16-18 X 1 9 43 801-168 BELT, Drive 4 BUMPER 1 44 801
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PARTS DRAWING 800-705 Hydra-Clea 14 308-531
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PARTS LIST 800-705 Hydra-Cleano 3235 Pressure Washer REF PART REF PART ""~. . ". ...... NO. NO. DESCRIPTION QTY NO. QN 1 800-392 GUN & WAND ASSEMBLY 33 PUMP ASSEMBLY (see page 16)l (incl. 16. 21. 34. 52. 53. 54. .... 34 156-082 O-RING. Quick CouDler 3/8 2 ~ 56,57) 1 35 154-594 O-RING; Quick Coupler i/4 1 2 100-023 WASHER. Flat 5/16 31 36 801-022 SCREW. Can. hex hd. 3 801-941 SCREW, Cap, hex hd. 5/16-16 X'3/4 4 5/16-18X 1 9 802-363 LABEL. Caution 1 37 ~ ~ ~~~ ~~~ 4
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PARTS DRAWING Pump Assembly 16 308-531
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~ PARTS LIST Pump Assembly REF PART REF PART NO. NO. DESCRIPTION QTY NO. ~~~~ NO. ~~~~ DESCRIPTION QTY 804-093 KEY 1 " ~ ." 1 38 804-120 ADAPTER, Female 3 2 804-154 CRANKCASE 1 39 KITC3 O-RING, Valve Seat 3 801 -028 O-RING, Oil Fill Cap 1 40 KIT C3 SEAT, Valve 4 804-181 CAP, Oil Fill 1 41 KITC3 VALVE 5 804-1 89 O-RING, Crankshaft Cover 1 42 KIT C3 SPRING, Valve 6 804-1 55 COVER, Crankcase 1 43 KlTC3 RETAINER, Valve Spring 7 804-171 GASKET, Oil Sight
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PUMP SERVICE Reassembly: Servicing the Valves 1. Carefully examine each ceramic plunger for scoring 1. Remove the hex valve plug. or cracks, replace ifwom and slip onto plunger rod. 2. Examine the O-ring under the plug for cuts or distortion and replace if wom. Lubricate new O-ring Note: Ceramic plunger can only be installed one before installing. direction (front to back). Do not force onto rod. 3. Grasp valve retainer by tab at the top with p
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Reassembly: Servicing Crankcase Section V-Packlng Models: 1. While manifold, plungers and seal retainers are removed, examine crankcase seals for wear. 1. Lubricate high pressure packing area in manifold. 2. Check oil level and for evidence of water in oil. 2. Insert male adapter with notches down and "v" side UP. 3. Rotate crankshaft by hand to feel for smooth bearing movement. 3. Lubricate v-packings and install one-at-a-time with groove
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ACCESSORIES (Must be purchased separately) DOWNSTREAM CHEMICAL INJECTOR KIT WATER SANDBLASTING KIT 800-120 For abrasive cleaning of stubborn dirt and paint. 800-1 17 & 800-649 Requires a spray tip which is not included in kit (2545 For injecting harsh cleaning chemicals downstream uses 801-729, 3040 uses 803-107. 3235 uses from the pump. 800-649 is stainless steel construction. Rfll-l%Nl\ " . -", . UPSTREAM CHEMICAL INJECTOR KIT ANTI-FREEZE FLUSH KIT 802-327
