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USER MANUAL Generator
MANUEL DE UTILISATION Générateur
MANUAL DEL USUARIO Generador
Model: FG7000MA
SAFETY SECURITE SEGURIDAD
OPERATION FONCTIONNEMENT OPERACION
MAINTENANCE ENTRETIEN MANTENIMIENTO
© 2006 McCulloch
12802 Leffingwell Rd.
Santa Fe Springs, CA • U.S.A.
This generator is not equipped with park arrester which is required by U.S. forest service and the state of california.
WARNING • PLEASE READ
For your own safety please read this manual before attempting to operate your new unit. Fai
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PLEASE READ 1 - GENERAL INFORMATION - RENSEIGNMENTS GENERAUX - Dear Customer, INFORMACION GENERAL Thank you for purchasing a McCulloch product. With proper operation and maintenance, it will provide you with years of service. In order to make the best use of your investment, be CERTAIN to familiarize yourself with the contents of the ENTIRE user manual before attempting to operate and maintain your unit. Be sure to carefully follow the step-by-step illustrations in this manual to start, operate
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2 - GENERAL INFORMATION - RENSEIGNMENTS GENERAUX - 3 - IMPORTANT SAFETY INSTRUCTIONS INFORMACION GENERAL MEASURES DE SECURITE PRECAUTIONES DE SEGURIDAD 11 1 PLEASE READ - SAVE THESE INSTRUCTIONS 13 10 3-1. SAFETY LABELS E These labels warn you of potential hazards that can cause serious injury. Read them carefully. N 3 If a label comes off or becomes hard to read, contact McCulloch. G L 2 CAUTION 9 I Do not connect to a building’s electrical system unless an isolation switch has been installed b
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3. If the generator is stored outdoors, unprotected from the weather, check all electrical components on the control 3-2. SAFETY INFORMATION McCulloch generators are designed to give safe and dependable service if operated according to instructions. Read panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which and understand this user manual before operating your generator. You can help prevent accidents by being familiar could result in el
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4.TECHNICAL & CONSUMER INFORMATION / L'INFORMATION TECH NIQUE ET DU CONSOMMATEUR / INFORMACIÓN TÉCNICA Y DEL CONSUMIDOR + Battery Connections for Electric Starter Use a 12 Volt battery with an ampere-hour rating of at least 18 Ah. Raccordements de batterie pour le deémarreur électrique Utilisez une batterie de 12 volts avec une estimation d'ampèreheure au moins de 18 ampèreheure. red - Conexiones de la batería para el arranque eléctrico A Utilice una batería de 12 voltios con un grado del amp
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5 - ASSEMBLY INFORMATION - MONTAGE - INFORMACIONES DE ENSAMBLE PARTS LIST / LISTE DES PIECES / LISTA DE PIEZAS Please complete the assembly procedure of screw and attachments-refer drawing (Fig. 4-1,4-2,4-3) so that you can Lock the screw on to generator. Veuillez d'abord assembler les vis et les accessoires selon les figures 4-1, 4-2, 4-3, puis fixez la vis sur le générateur. Por favor complete el procedimiento de ensamble del tornillo y los accesorios - consulte los dibujos 4-1, 4-2, 4-3, para
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6 - FUEL AND LUBRICATION - CARBURANT ET LUBRIFICATION - COMBUSTIBLE Y LUBRICACION A B G F 5-2C 5-2D 6-1B 6-1C 6-1. ENGINE OIL NOTE: Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. A Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped. E B Use McCulloch 4-stroke oil, or and equivalent high detergent, premium quality motor oil certified to
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5-2. FUEL RECOMMENDATION 7- STARTING AND STOPPING USING INSTRUCTIONS - COMMENCER ET A 1. Check the fuel level. Remove the fuel tank cap (A). (See Fig. 6-2A) ARRÊTER D'UTILISER LES INSTRUCTIONS - INSTRUCCIONES DE USO 2. Refill the tank if the fuel level is low. Do not fill to top: Leave some space for fuel expansion. DE ARRANQUE Y PARO WARNING A • Gasoline is extremely flammable and is explosive under certain conditions. • Refuel in a well-ventilated area with the engine stopped. Do not smoke or
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OIL ALERT SYSTEM Ground Terminal The oil alert system is designed to prevent engine damage caused by an The generator ground terminal is connected to the frame of the generater, the metal non-current carrying parts of the insufficient amount of oil in the crankcase. Before the oil level in the generator, and the ground terminals of each receptacle. ON crankcase can fall below a safe limit, the oil alert system will automatically Connections to a Building’s Electrical System shut down the engine.
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The ground terminal can be used to earth the generator or bond the frame of the generator to the frame of a vehicle, but only if it is required by locallaw or electrical code. Before using the ground terminal consult a qualified electrician or electrical inspector for regulations in your area. AC Applications Before connecting an appliance or power cord to the generator: • Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. E
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8- MAINTENANCE INSTRUCTIONS - ENTRETIEN INSTRUCCIONES DE MANTENIMIENTO B Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform the C service and inspection at the intervals shown in the Maintenance schedule below. E N Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If G the engine must be run, make sure the area is well ventilated. NOTE: Use only genuine McCulloch parts or their equivalen
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8-3. SPARK PLUG SERVICE To ensure proper engine operation, the spark plug must be properly gapped C and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to B touch the muffler. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. A E 3. Use the wrench supplied in the tool kit to remove the spark plug. N 4. Visually inspect the spark plug. Discard it if the insulator is cracked or G chipped. Clean the spark plug with a wire
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NOTE: The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and could damage the engine. RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Never use spark plugs which have an improper heat range. Use only the recommended spark plugs or equivalent. E STORAGE TIME N 8-4. AC CIRCUIT BREAKER SERVICE RECOMMANDEE EN FONCTION DE LA DUREE DE STOCKAGE POUR EVITER LES DEMARRAGES DIFFICILES PROCEDURE D’ENTRETIEN G If AC circuit breakers require replacement t
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10- TRANSPORTING/STORAGE - TRANSPORT / STOCKAGE - TRANS- 11- TROUBLESHOOTING - DEPANNAGE - PORTE/ ALMACENAMIENTO DETECCION Y CORRECCION DE FALLAS OIl filling cap Capuchon de remise à niveau huile PROBLEM / PROBLÈME / PROBLEMA PROBABLE CAUSE / CAUSE PROBABLE / CORRECTIVE ACTION / ACTION Tapón de llenado aceite CAUSA PROBABLE CORRECTIVE / ACCIÓN CORRECTIVA Incorrect starting procedures. Follow instructions in the User Manual. Unit won’t start or starts but will not run. Procédure de démarrage
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ROTOR BREAKER 1 BLACK BLACK YELLOW/GREEN BREAKER 2 120 V 120V /240V BLACK YELLOW WHITE WHITE WHITE WHITE GREEN BREAKER 2 YELLOW/GREEN BREAKER 1 BLACK BLACK YELLOW/GREEN GND YELLOW/GREEN YELLOW/GREEN CONTROL BREAKER 3 RECTIFIER A-C A-B FUSE A-S A-F CHARGE WINDING BREAKER WINDING BATTERIES BATTERY STATER OIL LEVEL SW SPARKING PLUG IGNITION COIL 13 - CHOOSING THE RIGHT GENERATOR FOR THE JOB / CHOISIR LE 12 - WIRING DIAGRAM - DIAGARAM DE CÂBLAGE - GÉNÉRATEUR QUI CONVIENT À LA TÂCHE / S
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SERVICE SPARE PARTS LIST 13HP FG7000MA REVISED DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE 13 HP GENERATOR 27-Feb-06 JENN FENG MODEL NO. FG7000MAUD-C MCCULLOCH MODEL NO. FG7000MA 1 / 13
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SERVICE SPARE PARTS LIST 13HP FG7000MA REVISED DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE 13 HP GENERATOR 27-Feb-06 JENN FENG MODEL NO. FG7000MAUD-C MCCULLOCH MODEL NO. FG7000MA No. Parts No. Description Q No. Parts No. Description Q 1 7005-FG7003 GENERATOR FRAME 1 34 7SFDZ-06-12 SCREW 4 2 7010-FG3008 GROUNDING STRAP 1 35 7WFZ-08-16 FLAT WASHER 2 3 7012-FG5701 TANK SUPPORT BAR 2 36 7WFZ-08-24 FLAT WASHER 16 5 7214-FG6001 SCREW 2 37 7WOZ-08 LOCK WASHER 1 6 7013-FG6002 RUBBER
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SERVICE SPARE PARTS LIST 13HP FG7000MA REVISED DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE ALTERNATOR 27-Feb-06 MODEL NO. 7265-EC7004 No. Parts No. Description Q No. Parts No. Description Q 1 7NAZ-08 NUT 4 15 7219-EG7001 SCREW 1 2 7040-EG7001 FLANGE 1 16 7014-EG7001 WASHER 1 3 7169-EG7001 FAN 1 17 7NAZ-08 NUT 1 4 7275-EG7001 ROTOR 1 18 LIST 1 CAPACITOR 1 5 7204-EG7001 DIODE 4 19 7SVAZ-05-20 SCREW 2 6 7155-EG7001 BEARING 1 20 7003-EG7001 ALTERNATOR COVER 1 7 7067-EG7001 DRIVE END BRACKE
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SERVICE SPARE PARTS LIST 13HP FG7000MA REVISED DATE SPECIFY MODEL NO. WHEN ORDERING PARTS DATE CONTROL PANEL GROUP 27-Feb-06 MODEL NO. 7228-FG7006 No. Parts No. Description Q No. Parts No. Description Q 1 7017-FG6001 CONTROL BOX 1 12 7NAZ-04 NYLON NUT 6 2 7SVAZ-05-20 SCREW 4 13 7WSZ-05 WASHER 4 3 7022-FG6003 SWITCH 1 14 7NGZ-05 NYLON NUT 4 4 7077-AT1401 DUSTPROOF COVER 3 15 7022-FG6002 STARTER RELAY 1 5 7SGAZ-04-12 SCREW 6 16 7010-FG6015-QJ ELECTRICAL WIRE 1 6 7028-FG6008 CONTROL PANEL COV
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SERVICE SPARE PARTS LIST 13HP FG7000MA SPECIFY MODEL NO. WHEN ORDERING PARTS DATE REVISED ENGINE DATE 27-Feb-06 MODEL NO. 7099-EG7008 A1 A3 A4 A13 A11 A2 A8 A10 A6 A5 A12 A7 A9 No. Parts No. Description Q No. Parts No. Description Q A1 0QJ188FPH01 CRANKCASE ASSEMBLY 1 A8 0QJ182QDP07 STARTER ASS'Y & BLOWER HSG. 1 A2 0QJ188FPH02 CYLINDER HEAD ASSEMBLY 1 A9 0QJ182QDP08 ENGINE CONTROL ASSEMBLY 1 A3 0QJ188FPH03 CAMSHAFT & VALVES 1 A10 0QJ188FPH05 CARBURETOR ASSEMBLY 1 A4 0QJ182QDP03 CRANKSHAFT
