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ILLUSTRATED PARTS MANUALS
T300 THERMAL BINDER
220-240V
T300
THERMAL BINDER
220-240V
ILLUSTRATED PARTS LISTS
AND
SERVICE INSTRUCTIONS
Compiledby IssueNo2
Approvedby (Technical Manager) Date
REXEL BUSINESS MACHINES, DROITWICH, WORCESTERSHIRE, WR9 9AP, ENGLAND
TELEPHONE +44 (0) 1905 771555 FAX +44 (0) 1905 823374
T300.doc 1
Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V TABLE OF CONTENTS ILLUSTRATED PARTS MANUAL T300 THERMAL BINDER 220-240V Contents Page2 Preface Page 3 Illustrated parts list - Mouldings Pages 4 – 5 Mechanism andElectrics Pages 6–8 Service Instructions - To serial No A545817 Pages 9 – 14 Section 1.0 Replacement of Top Cover Page 9 Section 2.0Replacelidmoulding Page 10 Section 2.1 Replacement of Heater Assembly Page 10 Section 2.2 Replacement of Fixing Blocks Page 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V PREFACE SERVICE PREPARATION This manual provides the instructions for the replacement of all the components that may become worn or damaged. Details of replacement parts and ordering information are given in associated illustrated parts list. Illustrated Parts Lists For each machine give full details of the replacement part numbers with supporting diagrams to show the location of the components. Service Instructions For each machine give t
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V MOULDINGS No Description Part Qty Comment 1 Service Call Decal D000185 1 Not shown 2 Bottom Moulding D52501 1 3 On Button – Grey D52507 1 4 Off Button – Red D52508 1 5 Programme Select Button – Yellow D52509 1 6 Bind Button – Green D52510 1 7 Lid Pad Print D52516 1 8 Top Cover Pad Print D52517 1 9 No 4 x ½” Pan Plasfast Screw SCR716 6 10 Self Adhesive Rubber Feet SL18-294 4 11 Document Feet D52519 1 12 Spring Arm D52512 1 Not shown 13 Coil
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V MOULDINGS T300.doc 5 Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V MECHANISM & ELECTRICS N Description Part Qty Comments o 1 Heater Assembly 230V 600W A52505 1 To Serial No A545817 Heater Assembly 230V 600W A52527 1 From Serial No A545818 2 Heater Extrusion D52503 1 To Serial No A545817 Heater Extrusion From Serial No A545818 Inc in A52527 3 Heater Fixing Block D52504 2 4 5 6 Compression Spring (clip) D52511 3 To Serial No A545817 7 Thermal Fuse Holder (Clip) D52513 Thermal Fuse Holder (Clip) 4 From Ser
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V MECHANSIM & ELECTRICS To Serial No A545817 T300.doc 7 Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V MECHANSIM & ELECTRICS From Serial No A545818 T300.doc 8 Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SERVICE INSTRUCTIONS This manual provides instructions for the replacement of components that may become worn or damaged. WARNING Check rating plate details are compatible with electric supply. Disconnect mains supply before removing cover. SECTION 1.0 (To serial no A545817) Replacement of Top Cover 1. Ensure that mains cable is disconnected from the supply. 2. Remove the two rubber feet that are on the left hand and right hand side, tow
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 2.0 (To serial no A545817) Replace Lid Moulding 1. Remove lid from top cover, by bowing inwards to release hinge pins. 2. Replace lid. 3. Check that pivot pins are correctly aligned in top cover. 4. Check lid opens and closes correctly. SECTION 2.1 a. Replacement of Heater Assembly 1. Carry out procedures 1 to 4 in section 1.0. 2. The heater assembly is secured to 2 off heater fixing blocks by four fixing screws. 3. Remove the
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 2.2 Replacement of Fixing Blocks 1. Carry out procedures 1 to 4 section 2.1 2. Turn base moulding upside down. 3. Remove service decal and rating plate. 4. Unscrew four fixing screws 5. Blocks can now be replaced 6. Reassemble machine in reverse sequence of operations 1 to 4. SECTION 2.3 Replacement of insulation 1. Carry out procedures 1 to 4 section 2.1 2. Insulation is secured using double sided sticky tape. 3. Ease free
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 3.0 Replacement of PCB 1. Carry out procedures 1 to 7 section 1. 2. Replace the PCB 3. Reassemble machine In reverse sequence. SECTION 4.0 Replacement of document support bar/spring/lever arm 1. Carry out procedures 1 to 4 section 1. 2. To remove extension spring unhook from rear screw boss and lever arm. 3. Replace spring. 4. To remove lever arm carry out procedures 1 to 4 section 1, and then 9 to 11 section 1. 5. To remove do
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V Replacement of Thermistor 1. Carry out procedures 1 to 4 section 2.1 2. Remove thermistor for connection on PCB. 3. The PCB may be removed to ease replacement. If required refer to section 1 produce 6. 4. Replace thermistor 5. Reverse assembly of operations 3 to 1 if PCB was removed, otherwise 2 to 1. T300.doc 13 Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V Section 5.0 WIRING DIAGRAM 220/240V WD317 TO SERIAL NO A545817 T300.doc 14 Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SERVICE INSTRUCTIONS This manual provides instructions for the replacement of components that may become worn or damaged. WARNING Check rating plate details are compatible with electric supply. Disconnect mains supply before removing cover. SECTION 6.0 (From serial no A545818) Replacement of Top Cover 17. Ensure that mains cable is disconnected from the supply. 18. Remove the two rubber feet that are on the left hand and right hand side,
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 7.0 (From serial no A545818) Replace Lid Moulding 5. Remove lid from top cover, by bowing inwards to release hinge pins. 6. Replace lid. 7. Check that pivot pins are correctly aligned in top cover. 8. Check lid opens and closes correctly. SECTION 7.1 a. Replacement of Heater Assembly (including Thermistor) 1. Carry out procedures 1 to 4 in section 6.0. 2. The heater assembly is secured to 2 off heater fixing blocks by four fixin
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 7.3 Replacement of insulation 6. Carry out procedures 1 to 4 section 7.1 7. Insulation is secured using double sided sticky tape. 8. Ease free sticky tape from insulation. 9. Remove and replace insulation. 10. Reassemble machine in reverse sequence of operations 1 to 3. SECTION 7.4 Replacement of Base Moulding 7. Carry out procedures 1 to 5 section 7.1 8. The extrusion/heater assembly will now become free. 9. Place on one sid
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 9.0 Replacement of document support bar/spring/lever arm 8. Carry out procedures 1 to 4 section 6. 9. To remove extension spring unhook from rear screw boss and lever arm. 10. Replace spring. 11. To remove lever arm carry out procedures 1 to 4 section 6, and then 9 to 11 section 6. 12. To remove document support bar, carry out procedures 1 to 5 section 6.0 and procedures 9 to 14 in section 6.0. 13. Replace document support bar.
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V WIRING DIAGRAM 220/240V WD404 (From Serial No A545818) T300.doc 19 Issue No 1
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ILLUSTRATED PARTS MANUALS T300 THERMAL BINDER 220-240V SECTION 11.0 SPECIFICATION SHEET T300 POWER SUPPLY 220/240V 50Hz HEIGHT 95 mm WIDTH 370 mm DEPTH 220 mm WEIGHT 2 Kgs MACHINE POWER 600W DOCUMENT SIZE MAX A4 T300.doc 20 Issue No 1
