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®
Voyager 3
OPERATION MANUAL
Part Number: 930-032 REV: A REV DATE: 04-02-04
©2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED.
Do not duplicate without written permission.
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Operations Manual Voyager 3 Voyager 3 TABLE OF CONTENTS 1.0 Safety 1.1 Explanation of symbols 1-1 1.2 General Rules of safety 1-2 1.3 Emergency Stops 1-4 1.4 Safety Shields 1-4 1.5 Pneumantics 1-5 1.6 Heat 1-5 1.7 Safety labels 1-6 1.8 Know Your laminator 1-10 2.0 Warranty 2.0 Limited 90-day warranty 2-1 3.0 Specifications 3.1 Machine Specification 3-1 3.2 Feeder Specifications 3-2 3.3 Feeder Pump and Specifications 3-3 3.4 Heater 3-4 4.0 Installation 4.1 Pre-installation 4-1 4.1.1 Su
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2004 General Binding Corporation II
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Operations Manual Voyager 3 Voyager 3 The information in this publication is provided for reference and is believed to be accurate and complete. GBC is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use. GBC reserves the right to make changes to this publication and to the pro
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2004 General Binding Corporation IV
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Operations Manual: Safety Voyager 3 Voyager 3 1.0 Safety CAUTION: CHANGES OR MODIFI- CAUTION: Do not attempt to operate your Voyager 3 Laminator until you completely CATIONS NOT EXPRESSLY read and understand this and all related APPROVED BY GENERAL BIND- Operations Manual. ING CORPORATION COULD VOID YOUR AUTHORITY TO OPERATE THE EQUIPMENT. Your safety, as well as the safety of others, is impor- tant to GBC. This section contains important safety Canada Class A Notice - Avis Canada, information
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Voyager 3 Voyager 3 Operations Manual: Safety WARNING: Do not operate this laminator 1.2 General rules of safety if you are not physically, psychologically or emotionally fit. Do not operate this ELECTRICAL HAZARD: Do not operate machine until you have been trained and the laminator if power cord is damaged or read this manual in it’s entirety. frayed.You can be severely shocked, elec- trocuted or cause a fire. WARNING: Do not wear ties, loose fitting clothes or dangling jewelry while operat- i
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Operations Manual: Safety Voyager 3 Voyager 3 CAUTION: Vapor build up or stored flam- CAUTION: The laminator may only be mable liquids can cause a fire. Excessive moved by a qualified service representa- dust can damage the laminator. tive. Improper disconnection or reconnect- ing can result in injury to you and/ or dam- age to the laminator. CAUTION: Exercise extreme caution when working around or replacing the film cutter blade. This blade is sharp and CAUTION: Never use this machine for cut y
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Voyager 3 Voyager 3 Operations Manual: Safety Jog/Slow Speed w/Guard Open 1.3 Emergency stops (E-Stop) The Jog and Reset buttons must be held simultane- ously to allow the slow speed jogging with the safe- ty guard open. Speed is monitored by relay for safe- The Voyager 3 is equipped with three E-Stops. One ty purposes. is located on the feeder next to the feeder pile table controls, the second is located on the laminator con- 1.4 Safety shields trol panel and the third is located on the top of
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Operations Manual: Safety Voyager 3 Voyager 3 Use care in raising the lower pressure roller and/ or engaging the snap roller. Before engaging either of these rollers, ensure that nothing is in the nip areas. Know how to react quickly in an emergency. If any problem or danger should occur, depress any of the E-Stops, all functions of the machine are stopped and the main pressure roller is lowered. 1.6 Heat 1.5 Pneumatics The heater can raise the main roller temperature The pneumatic system used t
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Voyager 3 Voyager 3 Operations Manual: Safety 1.7 Safety labels Posted at various locations on the Voyager 3 Laminator are important safety labels. Pay careful attention to these labels at all times! Figure 1.7.1 illustrates the location of each of these labels. WARNING: DO NOT operate unless you have been fully trained. DO NOT operate until you have read the OPERATING INSTRUCTIONS completely. WARNING READ MANUAL: Read and understand the Operations Manual before attempting to run this machine. C
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Operations Manual: Safety Voyager 3 Voyager 3 CAUTION HOT SURFACE/ PINCH POINT: Surface may be hot. Do not touch. Keep hands and fingers away from pinch point. CAUTION HEAVY OBJECT: Exercise safe lifting practices when handling. CAUTION PINCH POINT: Keep hands and clothing away from pinch point. WARNING ELECTRICAL SHOCK HAZARD: Live voltage present. Do not touch wires. Use proper lock out/ tag out procedures. WARNING: Do not operate without all guards in place. You may be seriously injured. WARN
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Voyager 3 Voyager 3 Operations Manual: Safety WARNING SHARP EDGE WARNING: Sharp edge. Keeps hands and fingers away. Sharp edge can cut. CAUTION: Max load and height. Do not exceed. WARNING: Keep hands and fingers away. The gate can crush. Main Power Switch 2004 General Binding Corporation Page 1-8
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Operations Manual: Safety Voyager 3 Voyager 3 2004 General Binding Corporation Page 1-9 PROPRIETARY GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED, COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN PERMISSION FROM GBC PRO-TECH C ! DANGER ! GEFAHR HAZARDOUS WARNING VOLTAGE To be serviced only ! SHARP EDGE by trained and
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Voyager 3 Voyager 3 Operations Manual: Safety 1.8 Know your laminator To help you relate to the components referred to in this manual, take the time to get to know what and where key components are on your new laminator. Over view Feeder 2004 General Binding Corporation Page 1-10
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Operations Manual: Safety Voyager 3 Voyager 3 Laminator Separator 2004 General Binding Corporation Page 1-11
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Voyager 3 Voyager 3 Operations Manual: Safety 2004 General Binding Corporation Page 1-12
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Operations Manual: Warranty Voyager 3 Voyager 3 2.0 Limited 90-Day Warranty GBC warrants to the original purchaser for a period Without limiting the generality of the previous para- of one year parts and ninety days labor, after instal- graph, GBC’s obligation under this limited warranty lation that this laminator is free from defects in work- does not include: manship and material under normal use and serv- ice. GBC’s obligation under this limited warranty is 1. Damage to the rollers caused by
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Voyager 3 Voyager 3 Operations Manual: Warranty 2004 General Binding Corporation Page 2-2
