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www.excalibur-fi re.com
Owners &
P95-3 Zero Clearance Direct Vent Gas Fireplace
Installation Manual
MODELS: P95-NG3 Natural Gas P95-LP3 Propane
WARNING:
FOR YOUR SAFETY
If the information in these instructions are not followed exactly,
What to do if you smell gas:
a fi re or explosion may result causing property damage,
Do not try to light any appliance
personal injury or loss of life.
Do not touch any electrical switch:
do not use any phone in your
FOR YOUR SAFETY
building.
Do
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To the New Owner: Congratulations! ® You are the owner of a state-of-the-art Excalibur Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P95-3 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch. The model P95-3 has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many troubl
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TABLE OF CONTENTS Log Set Installation ......................................................27 SAFETY LABEL Glass Door Installation ................................................29 Front Facade ...............................................................29 Serial No. Decal ............................................................4 Optional Screen Doors ................................................29 Accent Kit Installation ..................................................30 REQUIREM
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SAFETY LABEL This is a copy of the label that accompanies each P95-3 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. ® NOTE: Excalibur units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. For the State of Massachusetts, installation and repair mu
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REQUIREMENTS MA Code - CO Detector (for the State of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished gr
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INSTALLATION 14) Under no circumstances should any solid CLOTHING OR OTHER IMPORTANT MESSAGE fuels (wood, paper, cardboard, coal, etc.) FLAMMABLE MATERIAL SHOULD be used in this appliance. SAVE THESE NOT BE PLACED ON OR NEAR THE APPLIANCE. INSTRUCTIONS 15) The appliance area must be kept clear and free of combustible materials, (gases and other fl ammable vapours and liquids). The P95-NG3 or P95-LP3 Direct Vent Fireplace must be installed in accordance with these GENERAL SAFETY E
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INSTALLATION LOCATING YOUR MANUFACTURED CLEARANCES GAS FIREPLACE MOBILE HOME The clearances listed below are Minimum distances unless otherwise stated: ADDITIONAL 1) When selecting a location for your fi replace, ensure that the clearances outlined on this A major cause of chimney related fi res is REQUIREMENTS page are met. failure to maintain required clearances (air space) to combustible materials. It is of the 1) Ensure that structural members are not cut 2) Provide adequate clearan
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INSTALLATION COMBUSTIBLE MANTELS FRAMING AND FINISHING Because of the extreme heat this fi replace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit 1) Determine the total thickness of facing are shown in Diagram below. material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness Note: A non-combustible mantel may be installed at a lower height if the can vary from 1/2" (13m
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INSTALLATION 4) Note: The unit does not Facing Over 1" (25mm) Thick Header have to be completely 11” dia. hole enclosed in a chase. The If the facing material is over 1" (25mm) thick (example: brick or river through wall clearance on top of the rock), install the facing around the perimeter of the face. You may wish for Flex unit is 0" to the standoffs or for DuraVent to make a face template as shown on the diagram. so combustible building C L materials can be laid directly on top of t
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INSTALLATION OPTIONAL COVER VENTING UNIT ASSEMBLY INTRODUCTION PLATE TEMPLATE PRIOR TO INSTALLATION The P95-3 uses the "balanced fl ue" technology 1) Ensure top clip screws are at top of oblong Co-axial system. The inner liner vents products holes before installation. The 2 Top Standoffs must be correctly positioned of combustion to the outside while the outer and attached to the top before unit is slipped liner draws outside combustion air into the Oblong Screw into position. c
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INSTALLATION VENTING FPI Direct Vent System Flex Horizontal Terminations Only These venting systems, in combination with the P95-3 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram from the "Exterior Vent Termination Locations" section. If longer runs are needed, the FPI Direct Vent FPI Direct Vent Flex System Termination Kit (Par
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INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS ® 12 Excalibur P95-3 Zero Clearance Direct Vent Gas Fireplace A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally B= Clearance to window or door that may be opened *(12"/30cm) from the centerline of the regulator. C= Clearance to permanently closed window *(min. 12"/30cm) J= Clearance to service regulator vent outlet *(min 36"/90cm) D= Ve
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INSTALLATION SIMPSON DURA-VENT VENTING The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized fi nish. We recommend using the galvanized fi nish for installation with the P95-3. The minimum components required for a basic horizontal termination are: Flat Wall Installation Wall Thickness Vent Length Required 1 Horizontal Termination Cap o
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INSTALLATION SIMPSON DURA-VENT VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. 5" x 8" Description 5" x 8" Description 1208 6" Pipe Length 1240 Round Ceiling Support/Wall Thimble Cover* 1208B 6" Pipe Length, Black* 1241 Cathedral Ceiling Support Box Brass Trim for 1207 9" Pipe Length Wall Thimble/Ceiling Support* 1207B 9" Pipe Length, Black* 1247 Wall Thimble (only required in Canada) 1206 12" Pipe Length 1243 Flashing, 0/12 to 6/12 Roof Pitc
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INSTALLATION VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM and FPI DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) o o o The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90 elbow (two 45 elbows equal one 90 elbow). ® Simpson Dura-Vent Regency Flex Vent 5" inner diameter 5" inner diameter 8" outer diameter 8" outer diameter Note: FPI Direct Vent System (Flex) is only approved Note: Must use optiona
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INSTALLATION o Horizontal Venting with Two (2) 90 Elbows o o One 90 elbow = Two 45 elbows. Option V H + H1 With these options, A) 0' Min. 2' Max. maximum total pipe length is 30 feet with minimum B) 1' Min. 3' Max. of 6 feet total vertical C) 2' Min. 4' Max. and maximum 8 feet total D) 3' Min. 5' Max. horizontal. E) 4' Min. 6' Max. Please note minimum 1 F) 5' Min. 7' Max. o foot between 90 elbows G) 6' M
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INSTALLATION o Vertical Venting with Two (2) 90 Elbows o o One 90 elbow = Two 45 elbows. Option V H V + V1 With these options, max. total pipe length is 30 feet with min. A) 0' Min. 2' Max. 1' Min. of 6 feet total vertical and max. B) 1' Min. 4' Max. 2' Min. 8 feet total horizontal. C) 2' Min. 5' Max. 3' Min. D) 3' Min. 6' Max. 4' Min. Please note min. 1 foot o between 90 elbows is E) 4' Min. 7' Max. 5' Min. required. F) 5' Min. 8' Max. 6' Min.
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INSTALLATION VENTING ARRANGEMENTS - VERTICAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM (Propane & Natural Gas) o The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90 elbow, with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas. • Vent must be supported at offsets. • Firestops are required at each fl oor level and whenever passing through a wall. • Maintain clearances to co
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INSTALLATION The P95-3 is approved for a maximum 40 ft. straight vertical, with Simpson Dura-Vent Direct Vent GS vent systems for Propane and Natural Gas, as per the diagram. The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations with Simpson Dura-Vent Direct o Vent GS vent systems for Propane and Natural Gas. Maximum two 45 elbows allowed. • Vent must be supported at offsets • Firestops are required at each fl oor level an
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INSTALLATION b) Horizontal runs of vent must be UNIT INSTALLATION supported every three feet. Wall straps are available for this purpose. WITH HORIZONTAL TERMINATION 5) Mark the wall for a 11" x 11" square hole. The center of the square hole should line Install the vent system according to the up with the centerline of the horizontal pipe. manufacturer's instructions included with Cut and frame the 10 inch square hole in the components. the exterior wall where the vent will be termi