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Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Series
P200A-3100/5100
Stainless Steel Shown
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-7
Parts List / Kits: page 8
Torque Specifications: page 8
Exploded View: page 9
Repair Instructions: page 10-11
Warranty Information: back page
Updated 3/98
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., 4. Use of a dampener is necessary to minimize pump is not a complicated procedure, but pulsation at drive elements, plumbing, connec- there are some basic steps common to all tions, and other system areas. The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installation. optional, although recommended by Giant If you have unique requirement
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Specifications Model P217A-3100/5100 Volume........................................................................................................ Up to 3.4 GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure .............................................................................................. Up to 90 PSI RPM ...........................................................................................
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Specifications Model P218A-3100/5100 Volume........................................................................................................ Up to 3.4 GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure .............................................................................................. Up to 90 PSI RPM ...........................................................................................
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Specifications Model P219A-3100/5100 Volume ............................................................................................................ Up to 4.2 GPM Discharge Pressure.......................................................................................... Up to 2000 PSI Inlet Pressure................................................................................................... Up to 90 PSI RPM...............................................................................
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Specifications Model P220A-3100/5100 Volume ............................................................................................................ Up to 4.7GPM Discharge Pressure.......................................................................................... Up to 2000 PSI Inlet Pressure................................................................................................... Up to 90 PSI RPM................................................................................
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Specifications Model P221A-3100 Volume ............................................................................................................ Up to 2.3GPM Discharge Pressure.......................................................................................... Up to 2000 PSI Inlet Pressure................................................................................................... Up to 90 PSI RPM.....................................................................................
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P200A-3100/5100 SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 1 08300 Crankcase 1 17 08442 Wrist Pin 3 2 08301 Oil Fill Plug with Gasket 18 07770 O-Ring (P221-3100) 3 (P217-5100 & P221A-3100 1 19 08356-0010 Oil Seal 3 2 08480 Dipstick 20 08444-0100 Seal Case 3 3 08302 Crankcase Plug Cover 1 20 12259-0300 Seal Retainer (P221-3100) 3 3A 07190 Drain Plug & Gasket 1 21 08443 O-Ring 3 4 08005 O-Ring 1 21 12260-0300 O-Ring (P221-3100) 3 5 08185 Oil Drain Plug 1 23 08
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or Unique for P221-3100 Exploded View - P200A-3100/5100 Series 9
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REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of fluid end of P200A-3100/5100 series pump Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassem- bly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1) With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32). Inspect the o-ring (33) for wear and replace
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REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) Before you begin, drain the oil from the crankcase. 2) Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through the connecting rods by tapping on the end of the shaft. Be careful not to bend or damage the connecting rods d
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P200A-3100/5100 DIMENSIONS (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applications, are warranted for five years from the da
