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Installation and Operating Data
FOR YOUR SAFETY - This product must be installed and serviced by authorized person-
nel, qualified in pool/spa heater installation. Improper installation and/or operation can
create carbon monoxide gas and flue gases which can cause serious injury, property
damage, or death. Improper installation and/or operation will void the warranty.
Installation and
Operation Manual
™
Hi-E2
Model EHE
Gas-Fired Pool
and Spa Heater
WARNING
If these instructions are not followed
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TABLE OF CONTENTS 3D-2 Spas .................................................................... 17 SECTION 1 3D-2a Spa Water Chemistry.......................................... 17 General Information 3D-2b Water Changing .................................................. 17 1A Introduction ........................................................... 1 3D-2c Corrosion ............................................................. 18 1B Description ..................................................
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Hi-E2 Page 1 SECTION 1. WARNING Improper installation or servicing can cause General Information property damage, injury or death due to fire, asphyxiation or carbon monoxide poisoning. 1A. Introduction This manual contains information for the proper installation and operation of the Hi-E2 Model EHE pool/spa heater. Certain sections are specific to United SECTION 2. States or Canadian installations, and are labeled United Installation Instructions States or Canada. Procedures in this manual mus
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Page 2 2B. Heater Assembly and Preparation Locate the heater in an area where water leakage will not result in damage to the area around the The Hi-E2 can be installed in a variety of ways, appliance or to a structure. If forced to locate the some of them requiring preparation or assembly in the heater where water leakage may cause damage, provide field. In all cases, condensate tubing and fittings, a suitable pan with drain under the heater. This pan which are provided with the heater, must be
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Hi-E2 Page 3 located in. A two-pipe system (sometimes referred to as “direct vent” or “sealed combustion”) has a vent pipe plus a pipe bringing air directly to the heater's combustion system. Section 2G-2 specifies requirements for provision of combustion and ventilation air for one-pipe installations. Section 2G-3 covers two-pipe installation. An important consideration in selecting one or two pipe installation is the quality of the combustion air. Indoor air is sometimes contaminated with vari
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Page 4 conversion can be done quite simply as follows (see WARNING Figures 2 and 3): Do not store any chemicals, cleaners, or other 1. Remove the vent exhaust grille by removing corrosive material near combustion air the four screws which retain it. The grille, its openings or in the room. Avoid location of gasket, and the screws may be discarded. dryer vents in the vicinity of combustion air 2. Place the vent collar gasket on the top of the openings. Failure to prevent corrosive heater aligning
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Hi-E2 Page 5 Table 3 specifies the allowable length of piping for various situations. 4' The following examples illustrate use of table 3: Total Length: 42' 8' 1. A Model 350 heater is to be installed in a one- Total Elbows: 5 pipe system (see Figure 5). The vent pipe is 42 18' feet long and has five elbows. Per Table 3, 5" piping must be used. (Only 16 feet of 4" vent pipe 10' would be allowable.) EHE350 2. A Model 220 heater is to be installed in a two- 2' pipe system (see Figure 6). The combu
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Page 6 2. Locate the vent terminal so the vent exhaust does not settle on building surfaces and other nearby objects. Vent products may corrode such surfaces or objects. 3. Locate the vent terminal at a sufficient horizontal distance from any gas or electric metering, regulating or relief equipment. In the United PVC Adapter when required States, this distance must be at least 4 feet (1.21 m). In Canada, it must be at least 10 feet (3.04 m). 4. Locate the vent terminal at a sufficient horizontal
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Hi-E2 Page 7 Vent Exhaust Pipe Insect Screens Installed (See Fig. 10) Elbow Combustion Air Pipe 18" min. 60" max A Vent Drain A To Disposal Plumbing vent Collector roof boot Drain A=Maximum snow accumulation level plus 12" Blower Figure 9. Vent and Combustion Air Terminals at Roof. Drain Trap/ Neutralizer Vent Combustion Exhaust Air Pipe Figure 11. Condensate Drainage Components. Pipe Condensate From Vent/Blower Drains Condensate From Collector Install special Drain insect screen at Elbow end of
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Page 8 Before treatment, its “pH” is typically in the 3.5 to 6.0 blower drain. If there is no water seal, air rushes into range. the collector drain, preventing normal drainage of Handling and disposal of condensate is not condensate water, until vent drainage provides the seal complicated, but it must be done correctly to prevent (see Section 2L, Start-Up and Adjustment). problems or complaints. A trap/neutralizer assembly is The installer must be sure to take whatever provided with the heater
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Hi-E2 Page 9 When the heater is started, check the supply pressure to verify that it is adequate during heater operation. Undersize piping, a restrictive fitting or an undersize gas meter can cause low operating pressure. From High Elevation Supply To assure good combustion and general operation, gas appliances are normally de-rated when installed at high elevation. This is not necessary with To Heater the Hi-E2 because it has a special venturi-type combustion system which self-compensates for c
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Page 10 regardless of air density. Good quality combustion and high efficiency are assured without special adjustment or changes to the heater. 2J. Electric Wiring 2J-1. Electrical Power The Hi-E2 requires electrical power from a 115V, 60 Hz source. Wiring connections must be made exactly as shown in the wiring diagram (See Figure 14). Grounding must be provided as required by the prevailing electrical code. Figure 17. Terminal Block for Fireman’s Switch or Connect wiring inside the junction box
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Hi-E2 Page 11 To connect a three-wire remote control harness 12. Adjust wiring and pressure switch tube (not supplied with the heater), order an E0120000 wire routing so that they don't rest on sharp edges harness assembly which connects to the Flex-Temp or on the hot surfaces of the combustion control panel. Installation instructions are included chamber. The combustion chamber is the with the wire harness assembly. portion of the assembly just above the heat headers. 2K. Water Piping 13. Re-as
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Page 12 2K-4. Pressure Relief Valve A pressure relief valve is mandatory in any installation in which the water flow can be shut off between the heater outlet and the pool/spa. A pressure relief valve is not supplied with the Hi-E2 in the United States; however, it may be required by local codes. A pressure relief valve must be provided in Canada. To install a pressure relief valve, remove the 3/4" brass plug from the top of the inlet/outlet header (See Figure 22). Install the pressure relief va
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Hi-E2 Page 13 IMPORTANT: If an automatic chlorinator is being used, equip the chlorinator with an anti- Method For Installing Any Threaded Pipe siphoning device so that chlorine will not siphon into the heater after the pump shuts off. Wire an electric chlorinator so that it cannot operate unless the filter pump is running. If the chlorinator has an independent clock control, synchronize it with the filter clock. If the chlorinator is equipped with its own pump, install it so that it introduces
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Page 14 and will "prime" the trap. To avoid this "wet" start-up, continued water flow and satisfactory simply pour water into the tray before starting the operation of the system. heater, as indicated earlier.reach the blower and will 9. When the FlexTemp control stops calling for (temporarily) be blown into the vent and may be heat, the ignition control shuts off the gas thrown into the air around the heater. valve and the flame goes out. 10. The ignition control continues to operate the 2L-4.
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Hi-E2 Page 15 Temperature rise is measured at the return header, To adjust the pressure switch, proceed as follows which is on the side opposite to the inlet/outlet header. (see Figure 23). For access, remove the side cover, which is held in The pool filter must be clean before making this place by wing nut fasteners inside the heater. Remove adjustment. The heater does not have to be firing. the brass plug on the top surface of the header and 1. Turn the Flex Temp switch to OFF, and install a p
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Page 16 the end of this operation before starting the heater. Do not operate the heater unless the pool is properly filled with water. When raising the temperature of water in a cold pool, remove all time clock settings. This lets the filter system and heater operate continuously until the water reaches the temperature setting on the thermostat. When that happens, the heater will shut off automatically, but the filter pump will keep running. Caution Keep all objects off the top of the heater, an
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Hi-E2 Page 17 GAS CONTROL 3D. Water Chemistry KNOB SHOWN 3D-1. Pools IN “ON” POSITION The mineral content of swimming pool water increases daily, due to natural evaporation and the addition of sanitizing chemicals. If the mineral concentration in the pool gets too high, the excess minerals will deposit on the walls of the pool, in the filter system, and in the heater tubes. It is important to keep the pH factor of the pool water between 7.4 and 7.6. See Table 7 for guidelines on other chemical m
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Page 18 the normal body temperature of 98.6°F (37°C). 3D-2c. Corrosion Symptoms include dizziness, fainting, drowsiness, The corrosive action of pool/spa water is lethargy, and an increase in the internal body increased by the following: temperature. The effects of hyperthermia include: 1. Low pH - acidity 2. Low Total Alkalinity - bicarbonates Unawareness of impending hazard 3. Low Calcium hardness - soft water Failure to perceive heat Failure to recognize need to leave spa NOTE: Teledyne
