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MODEL W1795/W1801
DELUXE SPRAY GUN
W1795 W1801
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#9625TR PRINTED IN CHINA
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Model W1795/W1801 Deluxe Spray Gun SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper ac
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Model W1795/W1801 Deluxe Spray Gun Safety Instructions for Pneumatic Tools 10. USE PROPER AIR HOSE for the 17. DISCONNECT TOOLS before tool. Make sure your air hose is in servicing, changing accessories, or good condition and is long enough moving to another location. to reach your work without 18. DO NOT OVERREACH. Keep proper stretching. footing/balance at all times. 11. WEAR PROPER APPAREL. Do 19. USE THE RECOMMENDED not wear loose clothing, gloves, ACCESSORIES. Consult owner’s neckti
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Model W1795/W1801 Deluxe Spray Gun Additional Safety Instructions for Spray Guns 1. READ THIS MANUAL. This manual 8. PROTECTIVE CLOTHING. Protect contains proper operating exposed skin from overspray by instructions for this spray gun. wearing a protective suit or other approved garment. 2. READ MATERIAL LABELS and MATERIAL SAFETY DATA SHEETS 9. UNSAFE USE. DO NOT point (MSDS). Read and know all the or shoot spray gun directly at instructions on the packaging label yourself or another p
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Model W1795/W1801 Deluxe Spray Gun INTRODUCTION Woodstock Technical W1795 Specifications Support Type .......................HVLP Gravity Feed Fluid Tip ............................... 1.4 mm This tool has been specially designed to Acceptable Nozzle Range .......1.3–2.5 mm provide many years of trouble-free ser- Air Consumption ................ 4.2–7.1 CFM vice. Close attention to detail, ruggedly Inlet Air Pressure ..... 2–3.5 Bar /29–51 PSI built parts and a rigid quality control pro- Fluid
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Model W1795/W1801 Deluxe Spray Gun SETUP Unpacking This tool has been carefully packaged for safe transportation. If you notice the tool has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory The following is a description of the main components shipped with the Model W1795/ W1801. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the tool or examine the packaging materials c
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Model W1795/W1801 Deluxe Spray Gun Assembly Controls 1. Insert the filter into the gun body Atomizing Cap (see Figure 3). Cup Fluid Control Trigger Pattern Control Air Flow Control Figure 4. Controls. 1. Fluid Control: Controls the volume of material that travels through the fluid tip. Figure 3. Installing filter. 2. Pattern Control: Adjusts the spray pattern from a round pattern to a 2. Screw the cup onto the top of the wide fan. body. 3. Air Flow Control: Controls the fluid 3. Instal
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Model W1795/W1801 Deluxe Spray Gun OPERATIONS Spraying The Model W1795/W1801 spray gun is designed to spray low to medium solid materials, like lacquers, stains, primers, multi-component paints, acrylics, epoxies etc. It is ideal for auto body touch-ups, woodworking projects, or projects with hard to reach areas. It is not for use with EXPLOSION HAZARD! DO NOT smoke any waterborne material. or have any source of flame or spark near spraying. Vapors will explode if To use your spray gun
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Model W1795/W1801 Deluxe Spray Gun 7. Adjust the fluid control knob to 10. Begin spraying 2-3 inches before the start with a low volume of material work and continue to the end of the and keep the atomization as low work. Continue the motion for a few as possible. You will need to use a inches past the work until you are combination of fluid control, inlet air ready for the return stroke. pressure, air flow control and stroke speed to achieve the results you 11. Maintain an even speed when
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Model W1795/W1801 Deluxe Spray Gun Rotating the pattern adjustment control Atomizing Cap and Fan in Figure 8 will give you a range between Adjustments the two patterns in Figure 9. The atomizing cap needs to be adjusted for horizontal or vertical spraying Stroke patterns. Spraying in the wrong direction may lead to material build up on the atomizing cap horn. Many performance problems are caused by clogged atomizing holes on the atomizing cap horns (see Cleaning on Page 10). Pattern Pa
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Model W1795/W1801 Deluxe Spray Gun CLEANING & LUBRICATION 5. Unscrew the atomizing cap with Cleaning your fingers and the fluid tip with Proper cleaning is the best way to ensure the service wrench. The fully trouble free performance from your spray disassembled gun should look like gun. If your gun is not thoroughly cleaned, Figure 10. damage and poor spraying will result. Problems caused by improper cleaning will 6. Rinse these parts thoroughly in not be covered by the warranty. Clean t
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Model W1795/W1801 Deluxe Spray Gun Lubrication Lubricate the following areas with spray gun lube after cleaning: A A. Atomizing Cap Threads F B. Air Valve Packing C. Trigger Pin B D. Air Flow Control Valve E C E. Pattern Control D F. Fluid Control Knob Figure 11. Lubrication points. After each cleaning, apply a thin film of petroleum jelly to the needle spring before reassembling. -11-
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Model W1795/W1801 Deluxe Spray Gun Troubleshooting Symptom Possible Cause Possible Solution Fluttering or 1. Dry or worn fluid tip seat 1. Tighten fluid tip or replace Spitting spray. permits air to seep into fluid seat with new one. passage. 2. Material level too low. 2. Add material. 3. Fluid tip or filter obstructed. 3. Clean. 4. Dry needle packing. 4. Lubricate needle. Uneven top or bot- 1. Atomizing cap holes are 1. Clear holes. tom pattern. obstructed. 2. Build-up on top or bottom of 2. C
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Model W1795/W1801 Deluxe Spray Gun Symptom Possible Cause Possible Solution Excessive over- 1. Fluid pressure too high. 1. Reduce fluid pressure. spray. 2. Gun is too far from surface. 2. Keep gun at recommended distance. 3. Spraying too fast. 3. Slow down and maintain consistent, even parallel stroke. Unable to control 1. Pattern adjustment screw is 1. Clean or replace. spray fan. not seating properly. 2. Atomizing cap is loose. 2. Tighten atomizing cap. Runs and sags. 1. Damaged seal. 1. Re
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Model W1795/W1801 Deluxe Spray Gun PARTS BREAKDOWN � � � � �� �� �� �� � �� �� �� �� �� � �� �� �� �� �� � �� �� �� �� � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� -14-
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Model W1795/W1801 Deluxe Spray Gun PARTS LIST REF PART � # DESCRIPTION REF PART � # DESCRIPTION 1 XPEC02M E-CLIP �4MM 27 X1795027 AIR �ADJ. �SCREW 2 XPEC02M E-CLIP �4MM 28 X1795028 BRUSH 3 X1795003 TRIGGER 29 X1795029 HEX �SOCKET �TOOL 4 X1795004 TRIGGER � PIN� II 30 X1795030 MULTI-TOOL �WRENCH 5 X1795005 TRIGGER �PIN � I 31 X1795031 AIR �INLET �PLUG 6 X1795006 COMPRESSION �SPRING 32 XPEC09M E-CLIP �6MM 7 X1795007 DOMED �SEAL � WASHER 33 X1795033 O-RING � 6�X�2 8 X1795008 DIRECTION �SCREW 34 X1
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WARRANTY AND RETURNS Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair or replace, at its expense and at its option, the
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Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following informa
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FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE