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Owner’s Manual
Contents
Cleanup and Storage
Before You Start
2 Important Safety Information 16 Shut Down and Short Term Storage
4 What’s in the Box 17 Startup From Short Term Storage
5 Assemble Your Wagner Paint Crew 18 Flush Material from Sprayer
19 Clean the Hopper
Using the Wagner Paint Crew
20 Clean Spray Gun Components
6 Proper Use and Functions
21 Long Term Storage
7 Pressure Relief Procedure
Troubleshooting
8 Load Material
22 Fix Spraying Prob
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Before You Start to PRIME to relieve the pressure. Refer to the HAZARD: EXPLOSION OR FIRE Pressure Relief Procedure (page 7) described in the Solvent and paint fumes can explode or pump manual. ignite. Property damage and/or severe Important Safety injury can occur. • ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly PREVENTION: a warning device. • Provide extensive exhaust and fresh Information • ALWAYS remove the spray tip before
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Before You Start • This product may be used only with water-based that do not meet the minimum specifications and Cord gauge Maximum cord length materials or materials with a minimum flash point of safety requirements of the pump manufacturer. 12 150 feet 70ºF (21ºC) for spraying or cleaning. Do not spray • Before each use, check all hoses for cuts, leaks, or clean with materials having a flash point less 14 100 feet abrasion or bulging of cover. Check for damage or than 70ºF (21ºC), such
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l SPRAY Before You Start What’s in the Box? The Spray Gun The Paint Crew Hopper Lid Spray Tip Assembly Washer* Spray guard Handle Trigger Lock Inlet Saddle seat* Filter Fill Line Trigger Spray tip Hopper * Saddle seat and washer come pre-assembled inside spray guard Spray Hose Fitting Material Return Spray Hose Tube Handle Hardware Spray ON/OFF Switch Hose Outlet Questions? Call Wagner Technical Service Inlet Valve Tool 1-800-328-8251 PRIME/SPRAY Knob Register your product online at: w
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Before You Start 2 3 Assemble Your Wagner Paint Crew Start Start What you’ll need 1 1 • Phillips screwdriver • Wrench (2) Note: Do not plug in the power cord until assembly is 2. Insert handle 3. On each side of the handle install bolt and complete. tighten wing nut over lock washer 4 5 5 6 6 7 TIGHTEN THREAD THREAD 4. Thread one end of spray 5. Tighten with wrench 6. Thread other end of spray 7. Hold spray gun with one wrench and tighten hose to outlet valve on sprayer hose to spray gun
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l SPRAY Using the Wagner Paint Crew Controls and Functions Proper Use and ON/OFF Switch: The ON/ Spray Hose: The spray hose OFF switch turns power connects the spray gun to the to sprayer on and off pump Functions (O=OFF,|=ON) PRIME/SPRAY Knob: The Spray Gun: The spray gun PRIME/SPRAY knob directs controls the delivery of material material to the material return being pumped tube when set to PRIME (figure A) or to spray hose when set to SPRAY (figure B) Specifications Material Return Tube:
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Using the Wagner Paint Crew Important Safety Warning Pressure Relief Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce Procedure* your skin causing serious injury. If an accident happens see detail procedures in * Perform when instructed the Safety Information section on pages 4-5. See physician immediately and bring this instruction manual. Start What you’ll need 1 • Waste bucket Start Be sure to follow the Pres
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Using the Wagner Paint Crew 2 4 FILL TO 1. Load PUSH LINE Material 5 Start What you’ll need 1 • The material you plan to spray • Extension cord • Waste container 2. Push tab on filter twice to 3. Fill hopper TIP: If material 4. Plug in sprayer test inlet valve operation is old, strain when pouring 5. Turn knob to PRIME into hopper to help prevent clogging when spraying 6 8 10 12 HOPPER LID ON OFF 11 7 9 6. Remove material return tube from hopper 8. Turn power ON 10. Turn power OFF 12. Plac
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Using the Wagner Paint Crew 2 3 2. Getting Material to Flow Prior to Spraying SQUEEZE Start What you’ll need 1 • Scrap material/cardboard • Drop cloths to protect floors and furnishings from overspray Special Note 2. Unlock spray gun by turning 3. Point spray gun at piece of scrap material/ Don’t let the hopper run empty. If the hopper runs trigger lock down cardboard. Squeeze and hold trigger for steps empty go to page 8 “Load Material” and page 9 “Get- 4-6 ting Material to Flow “ and foll
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Using the Wagner Paint Crew 3. Practice Tip: Trigger gun after starting the stroke. Release the trigger Spraying before ending the stroke. The spray gun should be mov- ing when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating. GOOD Start What you’ll need 1 1 JOB! • Scrap material/cardboard Practice on a piece of scrap material/cardboard Hold the Spray Gun Level GOOD JOB! BAD Using the Wagner Paint Crew • Practice Spraying English
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Using the Wagner Paint Crew Spray Technique GOOD JOB! BAD Start Pull Move Release End stroke trigger steadily trigger stroke Spray Pattern Overlap Your Strokes GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING GOOD JOB! See page 12 ! Using the Wagner Paint Crew • Practice Spraying English 11
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Solutions if Experiencing Spray Issues Keep material flowing smoothly while spraying Common Straining material when loading hopper helps minimize clogging Solutions to If experiencing issues with spray patterns or if material isn’t flowing smoothly follow instructions to clear the following: Spraying Issues Spray Tip Inlet Filter Spray Gun Filter If using thicker material the tip may become The inlet filter located in When using thicker material the filter may clogged. Follow Clear the Sp
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Solutions if Experiencing Spray Issues 2 4 Clear the Spray Tip Note: If spray tip is difficult to rotate relieve pressure 3 by turning PRIME/SPRAY Start What you’ll need 1 1 knob to PRIME and squeeze • Scrap material/cardboard trigger while pointing at scrap OFF material/cardboard. Release Do not attempt to unclog or trigger and try rotating spray tip clean the tip with your finger. 2. Release trigger and lock 4. Rotate reversible spray tip 180 degrees to again High pressure fluid ca
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Tips if Experiencing Spray Issues The sprayer can 3 be heavy when filled with spraying material. Make sure HANDLE Clean IMPORTANT: Never clean to lift with your legs and not your back in filter by poking with sharp order to reduce the object. risk of injury. the Inlet Filter HANDLE Perform Pressure Start 1 What you’ll need 2 Relief Procedure • Original material container • Warm, soapy water for latex Page 7 material • Mineral spirits for oil based materials 3. Empty material from h
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Tips if Experiencing Spray Issues 3 4 Clean the IMPORTANT: Never clean filter by poking with sharp Spray Gun object. Filter PULL Perform Pressure 2 Relief Procedure Start What you’ll need 1 • Wrench • Warm, soapy water for latex Page 7 material • Mineral spirits for oil based materials 3. Pull trigger guard to separate from filter 4. Unscrew filter housing using • Replacement spray gun filter housing a wrench (if necessary) 5 6 7 8 9 6. Clean with appropriate 7. Inspect cleaning soluti
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Cleanup and Storage Instructions are for latex material only 2 Note: If using oil based material follow instructions for Shut Down Cleanup and Storage on page 18 This procedure should be used when taking a short term and Short Term break or when ending your project for the day. If your break is longer than 16 hours follow instructions for Cleanup and Storage on page 18 Storage MINERAL or SPIRITS Perform Pressure Relief Procedure 3 Page 7 Start What you’ll need 1 • Water • Plastic bag or buc
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Cleanup and Storage 2 Startup from Short Term OR Storage Start What you’ll need 1 • Stir stick 2. Remove spray gun from plastic bag or from bucket of water 3 4 Page 9 3. If water was added during shut down stir water into material 4. Steps for Getting Material to Flow (page 9) Cleanup and Storage • Startup from Short-Term Storage English 17
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Cleanup and Storage Cleaning Notes 2 5 HANDLE • When using latex material, Perform Pressure clean sprayer and Flush Material 3 Relief Procedure components with warm, soapy water. For oil based material use mineral spirits. From Sprayer Page 7 Never use mineral spirits with latex materials HANDLE • NEVER use gasoline to MINERAL or 4 SPIRITS clean sprayer • Dispose of used cleaning solution properly • Thorough cleaning and Start What you’ll need 1 lubrication of sprayer is • Warm, soa
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Cleanup and Storage 2 3 INLET FILTER Clean the Hopper MINERAL or SPIRITS Start What you’ll need 1 • Warm, soapy water • Mineral spirits if using oil- based material • Rags 2. Rinse hopper with appropriate cleaning 3. Remove inlet filter and clean with appropriate cleaning solution. Do not allow any fluid to drip solution Replace inlet filter in hopper onto the motor housing. 4 5 7 9 11 6 2-3 MINUTES 8 10 ON OFF 11. Properly dispose of cleaning solution in hopper 4. Partially fill hopper with
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Cleanup and Storage 2 3 4 Clean Perform Pressure Relief Procedure Spray Gun HOUSEHOLD OIL Page 7 Components Filter Start Start What you’ll need 1 1 • Soft bristled brush • Light household oil • Warm, soapy water if using latex material • Mineral spirits for oil based 3. Pull trigger guard to separate 4. Remove filter from spray gun material from filter housing and unscrew • Wrench housing using a wrench 5 6 7 8 9 OIL HOUSEHOLD OIL 5. Clean spray tip and filter 6. Pour a few drops of light