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SUPER PRO GUN &
SUPER PRO GUN II
MAGNUM VENUS PRODUCTS
Maintenance & Repair Manual
Part No. M6707-1-1
Revision 04.14.01
SUPER PRO GUN &
SUPER PRO GUN II
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SUPER PRO GUN & SUPER PRO GUN II Maintenance & Repair Manufacturing Corporate HQ & Mfg. Phone: (727) 573-2955 Phone: (253) 854-2660 (800) 448-6035 Fax: (253) 854-1666 Fax: (727) 571-3636 Email: info@magind.com Email: info@venusmagnum.com Web: www.venusmagnum.com Web: www.magind.com © 2001 Magnum Venus Products Manual Part No: M6707-1-1 SUPER PRO GUN & SUPER PRO GUN II
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Table of Contents SUPER PRO GUN & SUPER PRO GUN II Maintenance & Repair KNOW YOUR GUN Repair Kits in Detail for Super Pro Gun & Super Pro Gun II CHAPTER 1 - ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro Gun II Actuator CHAPTER 2 - ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro Gun II Handle CHAPTER 3 - ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro Gun II Block CHAPTER 4 - ASSEMBLY INSTRUCTIONS Assembly Instructions for Super Pro SuperCutter CHAPTER 5 - DISASSEM
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SUPER PRO GUN Repair Kit NOTE T o order the correct repair kit, refer to the gun handle before ordering parts. NOTE A Turbulent Mixer is not used in FIT™ configurations. SUPER PRO GUN & SUPER PRO GUN II
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SUPER PRO GUN II Repair Kit NOTE The Super Pro Gun II is identified by either the blue handle or (on earlier versions) by the #2 stamped on the handle side. SUPER PRO GUN & SUPER PRO GUN II
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Chapter 1 SUPER PRO GUN Actuator Assembly 5106-01-01 See Figs. 9.1 & 9.2 for exploded schematic drawings 1. Install the 7301-3-020 (O-Ring) onto the 5106-7-1 (Actuator Piston) and the two 5106-4-1 (Cylinder Caps) 2. Using 6706-3-1 (Pro Gun Oil), lightly coat the Inside of the 5106-1-01 (Cylinder Body) and the 5106-7-1 (Actuator Piston). 3. Install the 5106-5-1 (Actuator Bushing) into the 5106-7-1 (Actuator Piston). 4. Push the 5106-7-1 (Actuator Piston) into the 5106-1-01 (Cylinder Body) through
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NOTE The Piston should be inserted “bushing end first”, with the bushing on the top side of center . 5. Install the two 5106-4-1 (Cylinder Caps). 6. Place the 5106-2-1 (Actuator Seal) over the 5106-1-01 (Cylinder Body) so the Mounting screw holes line up. 7. Place the 5104-00-01 (Gun Block Assembly) onto the 5106-2-1 (Actuator Seal. NOTE The 5104-11-1 (Actuating Stem) must be inserted into the 5106-5-1 (Bushing) located in the 5106-7-1 (Actuating Piston). 8. Secure the 5104-00-01 (Gun Block Asse
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Chapter 2 SUPER PRO GUN Handle Assembly 5105-00-01 See Figs. 9.3 & 9.4 for exploded schematic drawings 1. Carefully install the 5105-9-1 (Trigger Nut Seal) over the 5105-10-1 (Trigger Nut). 2. Coat the 7304-4-1 (Lip Seal) with 6706-3-1 (Pro Gun Oil), and push it into the 5105-10-1 (Trigger Nut). NOTE Once in place the spring of the 7304-4-1 (Lip Seal) should be facing out. 3. Screw the 5105-10-1 (Trigger Nut) into the 5105-1-1 (Gun Handle), and tighten. Coat the 5105-14-1 (Trigger Stem) with 670
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5. Set the 9203-2-1 (Compression Spring) into the spring seat located in the upper cavity of the 5105-1-1 (Gun Handle). 6. Place the small pinhole in the 5105-3-1 (Slide Valve) over the pin through the 5105-14-1 (Trigger Stem), and push down compressing the spring into the handle cavity. 7. Place the 5105-4-1 (Porting Plate Gasket) over the screws, matching the slot to the slot in the 5105-1-1 (Gun Handle). 8. Lightly lubricate the flat side of the 5105-5-1 (Porting Plate) with 6706-3-1 (Pro Gun
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NOTE Once in place the spring of the 7304-4-1 (Lip Seal) should be facing out. 3. Screw the 5105-10-1 (Trigger Nut) into the 5110-7-1 (Gun Handle) and tighten. Coat the 5110-4-1 (trigger stem) with 6706-3-1 (Pro Gun Oil) and install from the inside cavity of the 5110-7-1 (Gun Handle) through the 5105-10-1 (trigger nut). 4. Place the 5105-15-01 (Pivot Plate) into the slot in the 5110-7-1 (Gun Handle Assembly), and push the 7203-4-10 (Slotted Spring Pin) located on the backside of the 5105-16-1 (
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NOTE The slot in the side of the 5110-1-1 (Porting Plate) must line up with the slot in the 5110-7-1 (Gun Handle). 9. Set the 5105-6-1 (Toggle Washer) into the washer seal seat of the 5110-1-1 (Porting Plate) large side down. 10. Set the 5110-6-1 (Cylinder Gasket) over the screws, matching the slots in the 5110-1-1 (Porting Plate) 11. Carefully position the 5106-00-01 (Gun Actuator Assembly) over the 5110-7-1 (Gun Handle Assembly) and fasten with the two 5105-12-1 (Front Screws) and the 5105-13-
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Chapter 3 SUPER PRO GUN Gun Block Assembly 5104-00-01 See Figs. 9.9 - 9.12 for exploded schematic drawings Flush Valve Assembly 1. Install the 7301-11-008 (O-Ring) onto the 5104-25-1(Flush Valve Button). 2. Install the 7301-3-007 (O-Ring) onto the 5104-23-1 (Flush Seal Body). 3. Install the 9203-2-3 (Compression Spring) into the 5104-24-1 (Flush Valve Body). 4. Smear 6706-2-1 (White Grease) onto the 5104-25-1 (Flush Valve Button), and the 5104-23-1 (Flush Seal Body). Thread the Flush Valve Butt
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Gun Block Assembly 1. Check for and remove debris and burrs in 5104-1-1 (Gun Block). 2. Install the two 5104-3-1 (Secondary Seals) in the 5104-1-1 (Gun Block). See Fig. 3.1 Fig. 3.1 3. Install the 5104-10-1 (Center Spacer) into the center area of the 5104-1-1 (Gun Block). 4. Insert the 9301-5-1 (Seal Installation Tool) through the side of the gun block to align the 5104-10-1 (Center Spacer) with the 5104-3-1 (Secondary Seals). 5. Install the catalyst seal components onto the 9301-5-1 (Seal Inst
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NOTE Before inserting the Seal Alignment T ool, align the holes in the 5401-6-1 (T eflon Catalyst Seal) with the holes in the 5104-1-1 (Gun Block) as closely as possible. 7. Press firmly, or tap with a hammer until the seal assembly bottoms out in the 5104-1-1 (Gun Block), then gently remove the Seal Installation Tool. 8. Hold the 9301-4-1 (Catalyst Seal Alignment Tool) firmly with a pair of pliers. 9. Insert the tapered end of the 9301-4-1 (Catalyst Seal Alignment Tool), into the 5104-1-1 (Gun
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Fig. 3.4 14. Press firmly, or tap with a hammer until the seal assembly bottoms out in the 5104-1-1 (Gun Block), then gently remove the Seal Alignment Tool. 15. Hold the 9301-4-2 (Resin Seal Alignment Tool) firmly with a pair of pliers. 16. Insert the tapered end of the 9301-4-2 (Resin Seal Alignment Tool), into the 5104-1-1 (Gun Block) through the resin fitting port on the back of the Gun Block. 17. Gently press and move the Seal Alignment Tool around until the holes in the 5104-5-1 (Teflon Res
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18. Install the 5104-2-1 (Valve Rod) through the resin side of the gun. Use the 9301-5-1 (Seal Installation Tool) to center the Valve Rod in the 5104-1-1 (Gun Block). NOTE Make sure that the V alve Rod is correctly aligned; the larger hole goes on the resin side, while the smaller hole goes on the catalyst side. See Fig. 3.6. NOTE The middle hole, into which the actuating stem will be inserted, must also be correctly aligned. One end of the hole has a relief in the threads, which should face
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20. Install the 5104-11-1 (Actuating Stem) into the 5104-2-1 (Valve Rod). NOTE Use removable strength thread locking compound on Actuating Stem threads. 21. Actuate the 5104-11-1 (Valve Stem) back and forth 3 or 4 times, then snug both 5104-8-1 (Packing Nuts) with 9301-2-3 (Packing Bit) until firm. Again, actuate the Valve Stem back and forth 3 or 4 times. 22. Install the 5104-32-1 (Plug), and the 7301-15-125 (O-Ring) in the port provided on the catalyst side of the 5104-1-1 (Gun Block). 23. In
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27. Position the 5104-12-1 (Mix Housing Seal) onto the backside of the 5104-20-1 (Mix Housing). See Fig. 3.8. Fig. 3.8 28. Using the two 7102-1-6 (Socket Head Cap Screws), mount the 5104-20-1 (Mix Housing) onto the 5104-1-1 (Gun Block). SUPER PRO GUN & 13 SUPER PRO GUN II
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Chapter 4 SUPER PRO GUN SuperCutter Assembly 5101-01-01 See Figs. 9.13 - 9.20 for exploded schematic drawings NOTE The sharp edge of the Chopper Blades should be slightly dulled by stropping them on cardboard prior to installation into Rotor Assembly . This intentional dulling of the blades by the whetting process will avoid slicing and nicking of the Rubber Roll and will assure longer life of both Blades and Rubber Roll. See Fig. 4.1. Fig. 4.1 SUPER PRO GUN & 14 SUPER PRO GUN II
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Rotor Assembly 1. Insert 9210-1-1 (Chopper Blades) between the 5103-28-1 (Rotor Hub) and 5103-29-1 (Wedge Insert). The back edge of the Blade must be bottomed against the Rotor Hub. See Fig. 4.2. Fig. 4.2 2. Align the edges of the blade with the end of the 5103-28-1 (Rotor Hub). Tighten the 7102-13-6 (Socket Flat Head Screw) in the 5103-29-1 (Wedge Insert) to secure the blades in place. 3. Wipe a small amount of grease on the 8402-1-1 (Air Motor) shaft. 4. Slide the 5103-03-01 (Wedge Rotor Ass
