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W415-0616 / C / 06.04.08
$10.00 W415-0616 / C / 06.04.08
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2 TABLE of CONTENTS PG 3-5 INTRODUCTION 17-22 NPI40 INSTALLATIONS Warranty Minimum Clearance to Combustibles Warnings and safety precautions Minimum Mantle Clearances 6-10 GENERAL INTRODUCTION Rear or Top Vent Conversion Instructions General Instructions Installation Overview Pellet Quality Installation into a Masonry Fireplace Specifi cations Prior to Installation Heating Specifi cations Installation into a masonry fi replace Dimensions Horizontal Vent Installatio
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3 NAPOLEON ® Pellet Heaters are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON ® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete fi replace is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON ®. NAPOLEON PELLET HEATERS PRESI
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4 WARNINGS AND SAFETY PRECAUTIONS W415-0616 / C / 06.04.08
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5 WARNINGS AND SAFETY PRECAUTIONS W415-0616 / C / 06.04.08
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6 GENERAL INTRODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Wolf Steel Ltd. Pellet Heater. This heater is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death. Keep this manual handy for future reference. This Pellet Heater, when installed, must be electrically grounded in accordance with the
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7 DIMENSIONS Figures 1a-b NPS40 NPI40 with NI800 Flashing Shown Figures 2a-c W415-0616 / C / 06.04.08
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8 DIMENSIONS CONTINUED NPI40 with AK9 Adapter and CISK Flashing Shown Figures 3a-c W415-0616 / C / 06.04.08
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9 DIMENSIONS CONTINUED Figures 4a-c NPI40 with AK8 Adapter and GICSK Flashing Shown W415-0616 / C / 06.04.08
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10 SPECIFICATIONS Electrical Rating 115 Volts, 3.6 Amps, 60Hz Watts During Start-Up Sequence 400 (approximately) Watts During Operation 180 (approximately) NPS40 Width 22 3/8" NPS40 Height 30 1/2" NPS40 Depth 26 5/8" Weight 210 Pounds Exhaust Collar 3" Intake Collar 2" NPS40 Hopper Cap. 55 Pounds NPI40 Hopper Cap. 45 Pounds EPA Exempt Burn Rate** 1.0 to 5.0 (Pounds Per Hour) BTU/h** 8500 to 42500 Minimum Fireplace Opening Size Front: 22 1/2* W x 20 5/8 H x 14 1/4 D Back: 20 3/8 W * In order
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11 INSTALLATION OPTIONS NPS40: To install in a Residential or Mobile Home see the section "Mobile Home Requirements". For alcove installations see the section "Alcove Installation Requirements". For horizontal vent or vertical vent see the section "General Venting". See the section "Outside Air" for this option. NPI40: The insert can be adapted to vent out the rear or vertically. To install as an insert into an existing masonry fi replace factory built fi replace or a built in combustible enclos
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12 MOBILE HOME Installation into a manufactured home or mobile home should be installed in accordance with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. The heater must be grounded to the steel chassis of the mobile home (Some states do not require this; check with your local building department). Figure 5 ! WARNING Do not install in a sleeping room. The structural integrit
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13 VENTING THE PELLET HEATER Use an approved wall thimble when passing the vent through walls and a ceiling support/fi re stop spacer when passing the vent through ceilings (maintain a 3" clearance to any combustibles). PELLET VENT TERMINATION The vent termination must have an approved cap (to prevent water from entering) or a 45° downturn. If the termination is located on a windy side of the house, a shield is recommended to prevent soot from building up on the side of the house. Horizontal
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14 MINIMUM AIR TERMINAL INSTALLATIONS E C Figure 8 K J I B D B F A L G H E Illustration dimensions are to the center and the exhaust exit point of the vent. CLEARANCE Clearance above grade, veranda porch, deck or balcony. A 24 INCHES (Including Vegetation and Mulch) B Clearance beside or below any windows or doors that open. 48 INCHES 12 INCHES* Clearance above any window or door that opens. Vertical clearance to ventilated soffit located above the terminal within a horizontal 18 INCHES C distan
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15 NPS40 INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLES STRAIGHT INSTALLATION Through the Wall Installations Interior Vertical Vents Figure 10 Figure 9 CORNER INSTALLATION Through the Wall Vents Interior Vertical Vents Figure 11 Figure 12 NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-turning elbow or "Tee". It will vary in depth depending on the brand of pellet vent used (it is approximately 5"). Before placing the heater, connect th
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16 VENTING INSTALLATION EXAMPLES HORIZONTAL EXHAUST THROUGH WALL INSTALLATION Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION Figure 14 W415-0616 / C / 06.04.08
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17 MINIMUM INSIDE VERTICAL CLEARANCES Vertical Cap Storm Collar Roof Flashing Vent must maintain 3” Ceiling Support clearance to combus- tibles. Figure 15 3” 2” Floor Protection Outside air (Recommended) (Installation showing inlet of out- side air in ventilated crawl space) CLASS A CHIMNEY RETROFIT Vertical Cap Storm Collar Roof Flashing Vent must maintain 3” Class A Chimney clearance to combus- Ceiling Support tibles. Figure 16 3” 2” Floor Protection Outside air (Recommended) (Installatio
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18 HEARTH MOUNT INSTALLATION Vertical Cap Storm Collar Chimney Cap Figure 17 Pellet Liner Flue Cover Pellet Clean-out Vent tee 6” MIN Floor Protection Bring outside air to the stove Outside Air (Recommended) PRIOR TO INSTALLATION Clean all ashes out of the inside of the fi replace. Make sure that the chimney and fi replace are free of cracks, loose mortar, cresote deposits, blockage or other signs of deterioration. If necessary, have any repair work done by a qualifi ed professional before insta
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19 NPI40 INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLES Side wall to unit 8" Maximum mantel depth 10" Mantel to top of unit 8" Top facing to unit 6 3/8" Side facing to unit 6" Floor protection* 6"* Figure 18 * Floor Protection: Minimum 6" in front of door and to either side. MINIMUM MANTEL CLEARANCES Figure 19 REAR TO TOP VENT CONVERSION INSTRUCTIONS NOTE: The insert is factory shipped in a rear vent confi guration. Figure 20 Exhaust Cover 1. To vent exit vertically, remove t
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20 NPI40 INSTALLATION OVERVIEW Figure 21 See the section “INSTALLATION - MINIMUM MANTEL CLEARANCES” Drywall (or other combustible material) See the section “MINIMUM FRAM- ING DIMENSIONS” See the sections “GENERAL VENTING” and “INSTALLATION” See the section “MINIMUM Side CLEARANCES TO Wall COMBUSTIBLES” See the section “INSTALLATION INTO A BUILT-IN ENCLOSURE” W415-0616 / C / 06.04.08