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INSTRUCTION MANUAL
Oillube Air Compressor
with 2-Stage Pump
(DLKC6580V2-1)
PART NO. D26161 Rev. 1
Copyright © 2003 Delta Machinery
To learn more about DELTA MACHINERY
ESPAÑOL: PÁGINA 31
visit our website at: www.deltamachinery.com.
FRANÇAIS: PAGE 61
For Parts, Service, Warranty or other Assistance,
please call 1-866-422-4286.
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and under- stand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates an immi- Indicates a potential- nently hazardous sit- ly hazardous situa- uation which, if not avoided, will tion which, if not avoided, may result in death or se
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IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical contacts within Always operate the compressor in a well the motor and pressure switch to spark. ventilated area free of combustible materials, gasoli
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HAZARD WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It 1. Failure to properly drain con- Drain tank daily or after each use. If tank develops a leak, replace it immedi- densed water from tank, causing rust and thinning of the steel tank. ately with a new tank or replace the entire compressor. 2. Modifications or attempte
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HAZARD WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Never operate the compressor outdoors Your air compressor is powered by when it is raining or in wet conditions. electricity. Like any other electrically powered device, If it is not used properly Never operate compressor with protec- it may cause electric shock. tive covers removed or damaged. Repairs attempted by unqualified per- Any electrical wiring or repairs required sonnel can result in serious injury or on this pr
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HAZARD WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. HAZARD WARNING: RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT Moving parts s
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HAZARD WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAM- AGE WHEN TRANSPORTING COMPRESSOR (Fire, Inhalation, Damage to Vehicle Surfaces) WHAT CAN HAPPEN HOW TO PREVENT IT Oil can leak or spill and could result in Always place COMPRESSOR on a pro- fire or breathing hazard; serious injury or tective mat when transporting to protect death can result. oil leaks will damage against damage to vehicle from leaks. carpet, paint or other surfaces in vehicles Remove COMPRESSOR from vehicle or trailers. im
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GLOSSARY Become familiar with these terms Cut-Out Pressure: When an air compressor is turned on and begins before operating the unit. to run, air pressure in the air tank CFM: Cubic feet per minute. begins to build. It builds to a certain SCFM: Standard cubic feet per high pressure before the motor auto- minute; a unit of measure of air deliv- matically shuts off - protecting your ery. air tank from pressure higher than its PSIG: Pounds per square inch capacity. The high pressure at which gau
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ASSEMBLY 2. Obtain the drain plug extension Tools Required for Assembly (D), from the parts bag. 1 - 9/16” socket or open end wrench 1 - electric drill A Unpacking 1. Remove all packaging. It may be neces- C sary to brace or support one side of the outfit when removing the pallet because the air compressor will have a B tendency to tip. 2. Remove and discard the (4) screws and washers holding the compressor to the pallet. 3. Apply thread sealant tape to the threads of the drain plug exten- 3.
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INSTALLATION HOW TO SET UP YOUR UNIT 1. Place the air compressor on on a solid, level surface. Location of the Air Compressor 2. Mark the surface using the holes Locate the air compressor in a in the air compressor feet as a clean, dry, and well ventilated template. area. 3. Drill holes in the surface for the Locate the air compressor at concrete anchors. Install con- least 12” away from the wall or crete anchors. other obstructions that will inter- 4. Line-up holes in surface with fere wit
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Wiring Instructions Air Distribution System RISK OF ELECTRI- Plastic or PVC pipe CAL SHOCK. is not designed for Improper electrical grounding can use with compressed air. result in electrical shock. The Regardless of its indicated pres- wiring should be done by a quali- sure rating, plastic pipe can burst fied electrician to comply with from air pressure. Use only metal national and local electrical codes. pipe for air distribution lines. A qualified electrician needs to knows The next figure r
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FEEDER LINES SLOPE AIR FLOW WITH AIR FLOW AIR FLOW MAIN DISTRIBUTION AIR LINES Slope pipe down in direction of air flow. AIR USAGE Water condensate flows along LINES bottom of pipe to drain legs, preventing it from entering feeder lines. DRAIN LEGS REGULATOR DRAIN TRAP LUBRICATOR DRAIN TRAPS DIRT LEG REGULATOR LUBRICATOR MOISTURE FILTER FLEXIBLE SEPARATOR COUPLING AND TRAP AIR COMPRESSOR GLOBE VALVE DIRT LEG DRAIN COCK TYPICAL COMPRESSED VALVE AIR DISTRIBUTION SYSTEM D26161 12-ENG
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OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch: Turn this switch ON to provide automatic power to Pressure Switch On/Auto/Off the pressure switch and OFF to Switch remove powe
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Air Compressor Pump (not shown): Compresses Check Valve air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet. Check Valve: When the air compressor is operating, the check valve is “open”, allowing compressed air to enter the air tank. When the air compressor reaches “cut-out” pressure, the check valve “closes”, allowing Pressure air pressure to remain inside the air tank. Release Valve Pressure Release V
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6. Check all air line fittings and connections/piping for air leaks by applying a soap solution. Correct if necessary. NOTE: Minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance. 7. Check for excessive vibration. Readjust or shim air compressor feet, if necessary. 8. After 20 minutes, close the globe valve. The air receiver will fill to “cut-out” pressure and the motor will stop. Before Each Start-Up: 1. Place On/Auto/Off lever to “OFF
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MAINTENANCE Customer Responsibilities Before Every Every Every Every Every each 8 40 100 Yearly 160 500 use hours hours hours hours hours Check Safety Valve Drain Tank Check Oil 2 2 Change Oil Unusual Noise and/or Vibration 1 Air Filter Drive Belt-Condition Motor Pulley/Flywheel alignment Air compressor pump intake and exhaust valves Inspect air lines and fittings for leaks Head Bolts - Check the torques of the head bolts after the first five hours of operation. 1- more fr
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To Drain Tank A NOTE: Operation of the air compres- sor will cause condensation to build up in the air tank. Always drain tank on a washable surface or in a suit- able container to prevent damaging or staining surfaces. 1. Set the On/Auto/Off lever to “OFF”. C 2. Close the globe valve. 3. Remove the air tool or accessory. Changing 4. Open the globe valve and allow 1. Remove the oil fill plug (A). the air to slowly bleed from the 2. Remove the oil drain plug (B) and air tank until tank pressur
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Downward Force 6. See the “Adjust Belt Tension” Air Filter - Inspection and before tightening motor mount- Replacement ing screws. Hot surfaces. Risk of burn. Adjusting Belt Tension Compressor heads are exposed 1. Slide motor into original position, when filter cover is removed. line the motor up with the mark Allow compressor to cool prior to made earlier on saddle. servicing. 2. Tighten two outside motor A dirty air filter will not allow the mounting screws enough to hold compressor to operat
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7. Visually inspect the motor drive Motor Pulley/Flywheel pulley to verify that it is perpen- Alignment dicular to the drive motor shaft. NOTE: Once the motor pulley has Points B1 and B2 of Figure been moved from its factory set loca- should appear to be equal. If tion, the grooves of the flywheel and they are not, loosen the setscrew pulley must be aligned to within of the motor drive pulley and 1/16” to prevent excessive belt wear. equalize B1 and B2, using care The air compressor flywheel an
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SERVICE AND ADJUSTMENTS 5. Unscrew the check valve (turn Unit cycles automat- counterclockwise) using a 7/8” ically when power is open end wrench. Note the ori- on. When doing Maintenance, you entation for reassembly. may be exposed to voltage sources, compressed air or moving 6. Using a screwdriver, carefully parts. Personal injuries can occur. push the valve disc up and Before performing any down. NOTE: The valve disc Maintenance or repair, unplug the should move freely up and down compressor
