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Model 12621
Telescopic crane
o wners ’ Manual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
© 2012 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 10/01/12
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12621 Manual Revisions Section Revised Date of Revision Description of Revision Chapter 2: Installation New Flip Sheave Design Implemented. Updated Extention Chapter 3: Assembly September 15th, 2011 Boom, Mast, Cable & Hook Assembly Drawings. Drawings
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Table of Contents i Table of Contents Chapter 1 - Specifications......................................................................1 Capacity Chart - Decal PN 54623 .....................................................2 Chapter 2 - Installation ...........................................................................3 Installation Overview ...........................................................................4 Control Kit - PN 52876 .................................................
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ii 12621 Owner’s Manual
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Specifications 1 1 Chapter 1 - Specifications Model 12621 Crane SPECIFICATION SHEET Crane Rating: 66,000 ft-lbs (9.12 TM) Standard Boom Length: 11’0” (3.35 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 60"(152.4 cm) 2nd stage: Hydraulic 60"(152.4 cm) Maximum Horizontal Reach: 21’0”(6.40 m) from CL of Crane Maximum Vertical Lift: 23’(7.01 m) (from crane base) Boom Elevation: -5 to +80 degrees Stowed Height 35.5” (90.2 cm) (crane only) Mounting Space Required 20 x 21 inches (50.8 x
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2 12621 Owner’s Manual Capacity Chart - Decal PN 54623 Reach in Feet/Meters Capacity in Pounds/Kilograms 12000 lbs 9000# 4080 kgs 5440 kg 23' 7.01 m 12000 lbs Boost 5440 kg 6920 lbs 10330 lbs (If Equipped) 21' 3135 kg 4685 kg 6.40 m 5865 lbs Standard 2660 kg 12000 lbs 9000# 4080 kgs 5440 kg 18' 5070 lbs 9000# 12000 lbs 5.49 m 2300 kg 8900 lbs 4080 kgs 5440 kg 4300 lbs 4035 kg 1950 kg 7545 lbs 3420 kg 15' 4.57 m 12000 lbs 9000# 6595 lbs 4080 kgs 5440 kg 2990 kg 4235 lbs 9000# 5590 lbs 12000 lbs º
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Installation 3 3 Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 12621 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that Body. Each installation is considered unique it conforms to the standards in effect on the so certain
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4 12621 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 12621 crane is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. 3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar 12621 weighs approximately 2150 lbs (975 kg). Note: cranes are shipped with rotation positioned at 200 degrees of
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Installation 5 5 Control Kit - PN 52876 PN 52876
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6 12621 Owner’s Manual Control Kit (Non-Boost) - PN 59152 PN 59152
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Installation 7 7 Hydraulic Kit - PN 55396 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 55396
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8 12621 Owner’s Manual Valve Bank - PN 52265 HYDRAULIC SCHEMATIC 4 2 1 3 4 3 4 3 PN 52265 ITEM PART DESCRIPTION QTY 1 25367 RELIEF VALVE 24685/24690 1 25368 SEAL KIT 25367 2 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 1 25369 SEAL KIT 24960/25381 3 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 4 25373 SEAL KIT 25371/25372 4 44532 COIL 12VDC DUETSCH CAP012H 9
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Installation 9 9 Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Winch Case Drain Line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. See next page for Case Drain Installation. Note: Stabilizer valve supplies oil to crane using the Power Beyond feature. 3. Install hydraulic reservoir with return filter. Attac
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10 12621 Owner’s Manual Winch Case Drain Installation Installing the winch case drain 1. The winch case drain must run directly to the reservoir to ensure no back pressure in the line. 2. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. 3. Locate the winch case drain line at the bottom of the crane base as shown in Fig. 1 (Blue Hose). Note: Both the main pressure and winch case drane line use a 3/8” swivel fitting. Verify the winch case drain is attached to the hose that
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Installation 11 11 Hydraulic System
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12 12621 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane 12621 Stability Data Products: Max Horizontal Reach: 252” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 4370 lbs. truck. Every Stellar crane installed must be tested for Non-Boost Stability Test Weight: 3705 lbs. stability to determine the actual load capacity of the
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80 70 60 50 40 30 20 10 Installation 13 13 Decal Kit Placement - PN 54763 30 14,15 Angle Indicator ® ® 12621 0 22 3 2 27 33 1 28 25 26 9 29 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT PN 54763 *USE THESE DECALS WITH BODY PACKAGE 33 54588 DECAL CDT 2.00X2.00 2 *16 12451 DECAL HOISTING PERSONNEL 1 32 25159 DECAL WARNING MANUAL OVERRIDES 1 15 D1197 DECAL-ANGLE INDICATOR SS 1 31 52270 DECAL VB CONTROL MECH CRANE 1 14 D1196 DECAL ANGLE INDICATOR CS 1 30** 35234 DECAL STELLAR MADE IN THE USA 1
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14 12621 Owner’s Manual
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Assembly Drawings 15 15 Chapter 3 - Assembly Drawings Base Assembly - PN 18027 5 6 8 7 2 1 9 10 4 10 12 3 11 14 PN 18027 ITEM PART DESCRIPTION QTY. 1 11453 BEARING SWING DRIVE CAST BASE 66201 2 11542 STOP 3820 400 SLIDE 1 3C6069 MOTOR HYD ROSS MK080613AAAB1 4D1307 CAP SCR 0.50-13X1.25 SH2 5 44551PC GUARD TTB 6620 CRANE LZR1 6 13959 CAP SCR 1.00-8 X .63 PLASTIC2 7 0340 WASHER 0.25 FLAT 2 8 0479 CAP SCR 0.25-20X0.75 HHGR52 9 21151GASKET MOTOR 008-10056-11 10 D1345 FTG CPRSN 0.12NPT/0.25 TUBE2
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16 12621 Owner’s Manual Mast Assembly - PN 57295 11 8 3 12 6 4 2 4 5 1 9 10 7 DO NOT GREASE THESE BUSHINGS 3 PN 57295 ITEM PART DESCRIPTION QTY. 1 43483 MAST 10621/12621 1 227813 COLLAR 0.38X0.75X0.38 UHMW2 3C5902 WASHER 0.63 SAE FLAT YELLOW GR818 4 0343 WASHER 0.31 USS FLAT ZINC4 5C0933 CAP SCR 0.31-18X4.50 HHGR52 6 0342 NUT 0.31-18 HHGR5 NYLOC 2 744533 BUSHING HSG3235012S 2.00X0.75 4 8 11693 CAP SCR 0.63-11X1.75 HHGR8 4 9 52265 VB 4 SECT W/PROP STER8GPM DEUTSCH1 10 D1034 CAP SCR 0.63-11X3.00 H
