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LED UV Curing System Aicure SPOT Type
UJ30/35 Series
User’s Manual
ARCT1F510E-2
2011.9 ｜panasonic-electric-works.net/sunx
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LED product safety precautions LED Product Classification The light source of the LED head connected to this product is classified as 3B under the JIS C6802 “Safety of laser products.” Max output: 780mW Wavelength: 365±5 nm Class 3B LED Product JIS C6802: 2005 Max output: 940mW Wavelength: 385±5 nm Class 3B LED Product JIS C6802: 2005 DANGER Controlling or calibrating this product by other than the procedures stipulated here could cause exposure to dangerous LED radiation. ・
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LED product safety precautions Laser products Preventive safety measures for users (summary) [from JIS “Safety of laser products”] Required item/ Classification Article Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not necessary in the case of Laser Not necessary, but it is recommended that one be visible light safety manager appointed in the case of applications where laser beams beams. Necessary 10.1 can be directly observed Necessary in the case of invisible li
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LED product safety precautions Safety features This product is equipped with the following safety features, based on JIS C6802 “Safety of laser products.” ■Remote interlock UV irradiation can be stopped by opening the INPUT terminal “INTERLOCK (11)” on the rear of the controller. It is shorted with a shorting bar as a factory default. ■Control by a key switch The controller unit of this product is started via a key switch. Ensure that the key is removed while this product is n
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LED product safety precautions Labels The LED irradiation warning labels (shown below specified by JIS C6802) shown below are attached to the LED heads before this product is shipped from the factory. Warning labels in Chinese that comply with GB standards and those in English that comply with IEC/EN standards are also included. ■Warning labels in Japanese (JIS) Warning mark Emission hole location indication label Description ■Description Description and mark label Emis
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Safety precautions The purpose of the following caution indications is to ensure the safe and correct use of this product, in order to protect users from injury and prevent property damage. The caution indications to prevent possible human injury and property damage caused by incorrect use are classified by “DANGER” and “WARNING” depending on their degree and severity. All caution indications are critical for ensuring safety and must be strictly observed. DANGER Failure to obser
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Precautions for use ■ General precautions ・ Never connect any LED head, connection cable, AC adapter, or UV sensor to the main unit, other than those designated by Panasonic. Otherwise, any failure, loss, or damage that may occur will not be covered under warranty. ・ Never try to disassemble or modify the product, or to alter its internal settings. Any failure or damage that occurs after disassembling or modifying the product will not be covered under warranty. ■ Installation environ
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Precautions for use ■ Setup ・ Check that the rubber feet of the product are always horizontally level. Never incline the product, or position it on its side, or upside down. Otherwise, overheating may occur, resulting in failure and damage. ・ Never place anything on top or below the product, or obstruct the ventilation openings in any way. Otherwise overheating and burning may occur. Provide for sufficient ventilation space around the product: Top: 50 mm; Sides: 20 mm; Rear: 80 mm. ■
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Precautions for use ・ SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AS WELL AS LIABILITY FOR INCIDENTAL, SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES RELATING TO THE PRODUCT. Product EOL (“end of life”) ・ Please understand that production of this product may be discontinued at any time for a variety of possible circumstances. Note that repair services are not provided after a product is discontinued. ix
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Contents 1 Features of the ANUJ 3000/3500 ................................1 7 External control.........................................................24 7.1 External input/output control.....................................24 2 Product components....................................................3 7.2 Serial communication control ...................................26 RS-232C terminal specifications ..........................26 3 Parts names and functions..........................
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1 Features of the ANUJ 3000/3500 The ANUJ 3000/3500 is an UV curing device that quickly hardens UV resins (inks, adhesives, and coatings) via irradiation with UV light from an LED light source. The focused application of UV radiation to UV resins coated on minute surfaces (2 to 3 mm dia.) such as the lenses of CD, MD, and DVD players, and the LCD panels of notebook PCs, enables precise adhesion. 2 ■High-power irradiation: 10,000 mW/cm (with ANUJ6423 lens) Higher radiation intensity a
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Features of the ANUJ 3000/3500 The ■Universal design for easy operation Easy operation has been achieved by the product’s universal design, including the large-sized color LED display with a high level of visibility and the operation switches located at optimal locations. After connecting the head, UV irradiation can be started simply by selecting a channel (CH), setting the UV power (%) and irradiation time (TIME), and then pressing [EMISSION]. ■Multiple
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2 Part names and functions Controller AC adapter 100 V (AC) power cable for use in Japan only Instruction Manual Optional parts (sold separately) LED head Standard lens Connection cable x1 3
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3 Part names and functions Front of the controller UV sensor (option) Rear of the controller AC adapter DC output indicator LED 4
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Part names and functions ●Front (1) EMISSION switch (2) READY indicator (9) Display unit (3) CH1-CH4 operation switch (8) Operation switch (4) CH1-CH4 selector/indicator (7) UV check switch (only UJ35) (5) Key operated power switch (6) UV sensor connection port (only UJ35) (10) Input/Output terminal block ●Rear (13) CH1-CH4 LED head connecting connector (14) Protective seal (11) RS232C connector (12) AC adapter connector (only UJ35)
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4 Installation Install and set up the product according to the following conditions. 4.1 Installation conditions 1) Ambient temp.: Controller: 0 to +35°C Head: +5° to +35°C 2) Relative humidity: 30 to 85% (at 25°C, no condensation) 3) When setting up the controller, make sure that its rubber feet are horizontally level. 4) To prevent damage due to overheating, make sure that the area around the controller is free of any obstructions. 5) The dimensions of the controller
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Installation 4.2 General guidelines for irradiation distance and UV intensity Fix the LED head to a jig at the appropriate distance from the workpiece, according to the size of the area to be irradiated (irradiation diameter) and the required UV intensity. General guidelines for work distance (WD) and UV intensity are offered below. ■ UV intensity data (typical characteristics) LED head: ANUJ6170 A A A AN N N NU U U UJ J J J6 6 6 64 4 4 42 2 2 23 3 3 3 (φ3mm) 14,000
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Installation Cylindrical lens data (typical characteristics) Length direction Width direction 長手方向 幅方向 ＡＮＵＪ６４５０Ｓ 2 , 0 0 0 2 , 0 0 0 W D = 1 0 1 , 8 0 0 1 , 8 0 0 W D = 1 0 W D = 1 5 W D = 1 2 1 , 6 0 0 1 , 6 0 0 W D = 2 0 W D = 1 5 1 , 4 0 0 1 , 4 0 0 1 , 2 0 0 1 , 2 0 0 1 , 0 0 0 1 , 0 0 0 8 0 0 8 0 0 6 0 0 6 0 0 4 0 0 4 0 0 2 0 0 2 0 0 0 0 - 1 0 - 8 - 6 - 4 - 2 0 2 4 6 8 1 0 - 4 - 3 - 2 - 1 0 1 2 3 4 照 射 範 囲 （ ｍ ｍ ） 照 射 範 囲 （ ｍ ｍ ） ＡＮＵＪ６４７５Ｓ 2 , 0 0 0 2 , 0 0 0 1
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5 Getting started After connecting the necessary cords, lastly plug in the power cord. This section describes the steps up to turning on the power. 5.1 Hooking up the connection cable Plug the connection cable (for the LED head) into its connection port. Connection cable Plug the female side of the connection cable into the main unit. Plugging in W W W Wa a a ar r r rn n n ni i i in n n ng g g g the wrong side (the male connector)
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Getting started Rear panel 1. Plug in the connection cable. 2. Connect the LED head to the connection cable. 3. Remove the protective cap from the LED head. Set the LED jig in place. Heat dissipation device (aluminium) (A metal fixture attached to the head) 2-M4 (5mm D) W Wa ar rn ni in ng g W Wa ar rn ni in ng g M6 (5mm D) The rise in LED temperature depends on the duration of irradiation time and the interval between irradiations. If
