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X200 Series Inverter
Instruction Manual
Single-phase Input 200V class
Three-phase Input 200V class
Three-phase Input 400V class
Manual Number: NT301XC After read this manual,
Keep it handy for future reference.
Sep 2007
Hitachi Industrial Equipment Systems Co., Ltd.
Spec Tech Industrial 203 Vest Ave. Valley Park, MO 63088 Phone: 888 SPECTECH
Email: sales@spectechind.com www.spectechind.com
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i i Safety Messages For the best results with the X200 Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference. Definitions and Symbols A safety instruction (message) includes a “Safety Alert Symbol” and a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning: HIGH VOLTAGE: This symbol indicates high
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ii ii General Precautions – Read These First! WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. WARNING: The user is responsible for ensuring that all driven machinery, drive train mechanism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and process line material a
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iii iii WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel. CAUTION: a) Class I motor must be connected to earth ground via low resistive path (<0.1 ) b) Any motor used must be of a suitable rating. c) Motors may have hazardous moving path. In this even
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iv iv Index to Warnings and Cautions in This Manual iv Cautions and Warnings for Orientation and Mounting Procedures HIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power before …2-3 working on this control. Wait five (5) minutes before removing the front cover. HIGH VOLTAGE:Hazard of electrical shock. Never touch the naked PCB …2-4 (printed circuit board) portions while the unit is powered up. Even for switch portion, the inverter must be powered OFF before you change. WARNING: In
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v v Wiring – Warnings for Electrical Practice and Wire Specifications WARNING: “USE 60/75 C Cu wire only” or equivalent. For models X200-005S, -007S, …2-18 -011S, -022S, -007N, -015N, -015L, -022L, -037L, -055L, -075L. WARNING: “USE 75 C Cu wire only” or equivalent. For models X200-002S, -004S, - …2-18 002N, -004N, -002L, -004L, -007L, -022H, -030H, -037H, -040H, -055H, -075H. WARNING: “USE 60 C Cu wire only” or equivalent. For models X200-004H, -007H, and …2-18 –015H. WARNING: “Open Type Equ
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vi vi Wiring – Cautions for Electrical Practice CAUTION: Fasten the screws with the specified fastening torque in the table below. … 2-18 Check for any loosening of screws. Otherwise, there is the danger of fire. CAUTION: Be sure that the input voltage matches the inverter specifications; … 2-20 Single phase 200V to 240V 50/60Hz (up to 2.2kW) for SFEF model Single/Three phase 200V to 240V 50/60Hz (up to 2.2kW) for NFU model Three phase 200V to 240V 50/60Hz (7.5kW) for LFU model Three phase 3
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vii vii CAUTION: Remarks for using ground fault interrupter breakers in the main power … 2-20 supply: Adjustable frequency inverter with integrated CE-filters and shielded (screened) motor cables have a higher leakage current toward earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupters. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC curre
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viii viii Warnings for Configuring Drive Parameters WARNING: When parameter B012, level of electronic thermal setting, is set to … 3-34 motor FLA rating (Full Load Ampere nameplate rating), the inverter provides solid state motor overload protection at 115% of motor FLA or equivalent. If parameter B012 exceeds the motor FLA rating, the motor may overheat and damaged. Parameter B012, level of electronic thermal setting, is a variable parameter. Cautions for Configuring Drive Parameters CAUTION: B
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ix ix WARNING: Be sure not to touch the inside of the energized inverter or to put any … 4-3 conductive object into it. Otherwise, there is a danger of electric shock and/or fire. WARNING: If power is turned ON when the Run command is already active, the … 4-3 motor will automatically start and injury may result. Before turning ON the power, confirm that the RUN command is not present. … 4-3 WARNING: When the Stop key function is disabled, pressing the Stop key does not stop the inverter, nor wi
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x x Warnings and Cautions for Troubleshooting and Maintenance WARNING: Wait at least five (5) minutes after turning OFF the input power supply … 6-2 before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. WARNING: Make sure that only qualified personnel will perform maintenance, … 6-2 inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with insulated ha
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xi xi CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary side of the inverter. Ground fault interrupter Power Inverter Input L1, L2, L3 U, V, W Motor PCS FW When there has been a sudden power failure while an operation instruction is active, then the unit may restart operation automatically after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor (Mgo) on the
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xii xii CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER In the case below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module: 1. The unbalance factor of the power supply is 3% or higher. 2. the power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500kVA or more). 3. Abrupt power supply changes are expected, due to conditions such as: a. Sev
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xiii xiii CAUTION: In all the instrumentations in this manual, covers and safety devices are occasionally removed to describe the details. While operating the product, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual. CAUTION: Do not discard the inverter with household waste. Contact an industrial waste management company in your area who can treat industrial waste without polling the environment. UL Cau
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xiv xiv Terminal Tightening Torque and Wire Size The wire size range and tightening torque for field wiring terminals are presented in the tables below. Motor Output Power Terminal Torque Input Inverter Model Wiring Size Voltage kW HP Ft-lbs (N-m) Range (AWG) 0.2 1/4 X200-002SFEF/NFU 0.6 0.8 0.4 1/2 X200-004SFEF/NFU 14 0.55 3/4 X200-005SFEF (75 C only) 0.75 1 X200-007SFEF/NFU 200V 1.1 1 1/2 X200-011SFEF 0.9 1.2 12 Class 1.5 2 X200-015SFEF/NFU 2.2 3 X200-022SFEF/NFU 10 3.7 5 X200-037LFU 12 0.9 1
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xv xv Circuit Breaker and Fuse Sizes The inverter’s connections to input power must include UL Listed inverse time circuit breakers with 600V rating, or UL Listed fuses as shown in the table below. Input Inverter Model Circuit Breaker / Fuse Ratings (A) Voltage X200-002SFEF/NFU X200-004SFEF/NFU 10 X200-005SFEF X200-007SFEF/NFU Single/ 15 Three- X200-011SFEF Inverse time circuit Breaker Phase X200-015SFEF/NFU 20 200V X200-022SFEF/NFU 30 X200-037LFU X200-055LFU 40 X200-075LFU 50 X200-004HFEF/HFU 3
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xvi xvi Table of Contents Safety Messages Hazardous High Voltage...............................................................................................................i General Precautions – Read These First! ................................................................................. ii Index to Warnings and Cautions in This Manual ....................................................................iv General Warnings and Cautions....................................................
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xvii xvii Chapter 4: Operations and Monitoring Introduction ............................................................................................................................ 4-2 Connecting to PLCs and Other Devices ................................................................................ 4-4 Control Logic Signal Specifications ....................................................................................... 4-6 Intelligent Terminal Listing ................................
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xviii xviii Revisions Revision History Table Date of Operation No. Revision Comments Issue Manual No. Initial release of manual NT301X March NT301X This manual is valid with QRG (NT3011X) and Caution 2007 (NTZ301X) Description was reviewed. March NT301XA 2007 Page xiii: Corrected UL warning description Sept NT301XC Pages 1-5 to 1-9: corrected watt loss values 2007 Page 1-9: Added torque characteristics Pages 1-12 to 1-17: Added derating curves Page 3-16: Corrected manual torque boost explanation
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xix xix Contact Information Hitachi Australia Ltd. Hitachi America, Ltd. Level 3, 82 Waterloo Road Power and Industrial Division North Ryde, N.S.W. 2113 50 Prospect Avenue Australia Tarrytown, NY 10591 Phone: +61-2-9888-4100 U.S.A. Fax: +61-2-9888-4188 Phone: +1-914-631-0600 Fax: +1-914-631-3672 Hitachi Industrial Equipment Systems Co., Ltd. Hitachi Europe GmbH AKS Building, 3, kanda Neribei-cho Am Seestern 18 Chiyoda-ku, Tokyo, 101-0022 D-40547 Dusseldorf Japan Germany Phone: +81-3-4345-6910 Ph
