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E4H-CE AND E8-CE SERIES
WATER PURIFICATION
MACHINES
3 3
3 m /hr to 45 m /hr
18,000 gpd to 288,000 gpd
Operation and Maintenance
Manual
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INSTRUCTIONS FOR E4H-CE AND E8-CE WATER PURIFICATION OPERATION AND MAINTENANCE MANUAL TABLE OF CONTENTS Page 1.0 DESCRIPTION 1 1.1 Definitions 1 1.1.1 Permeate Rate 1 1.1.2 Concentrate Rate 1 1.1.3 Feed Rate 1 1.1.4 Reverse Osmosis 1 1.1.5 Membrane Elements 2 1.1.6 Clean-In-Place 2 1.1.7 Flow Control Center 2 1.1.8 Average Pressure 2 1.1.9 Concentration 2 1.1.10 Salt (Ionic) Passage 3 1.1.11 Recovery 3 1.1.12 Salt (Ionic) Rejection 3 1.2 Machine Nomenclature 5 1.3 Features 5 1.4 Specifications f
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Page 4.0 MACHINE OPERATION AND MAINTENANCE 17 4.1 Daily Log Sheets 17 4.2 Pre-Filter Cartridge 17 4.3 Cleaning 17 4.4 Draining Machine for Shipment 19 4.5 Membrane Element Replacement 19 4.6 Membrane Element Removal 21 5.0 FIELD INSTALLED ACCESSORIES 22 5.1 Pretreatment Shutdown 22 5.2 Permeate Flush 22 5.3 Chemical Pump 24 5.4 Clean-In-Place Installation 24 6.0 TROUBLESHOOTING 25 7.0 FORMS 33 7.1 Return Goods Authorization (RGA) 33 7.2 Start-Up Data Sheet 34 7.3 Daily Log Sheet 35 8.0 WARRANTY/
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Page LIST OF FIGURES Figure Title 1.1 Normal Versus Cross Flow Filtration 1 1.2 Membrane Element With Interconnectors 2 1.3 Principles of Operation 3 LIST OF TABLES Figure Title 1.1 Flow Specifications for E-CE Reverse Osmosis Machines 7 1.2 Minimum/Maximum Boost Pressure 8 1.3 Membrane Element Specifications 9 2.4 Feed Water Requirements 10 2.5 Connections 11
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1.0 DESCRIPTION E-CE Series Reverse Osmosis (RO) machines are durable pieces of equipment, which, with prop- er care, will last for many years. These instructions give operation and maintenance details vital to the sustained performance of the machine. Please read completely before operating your machine. 1.1 Definitions The operating definitions provided below will help you further understand your machine and this manual. 1.1.1 Permeate Rate (Product Water Rate) [Q ] p The Permeate Rate is th
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1.1.5 Membrane Elements Membrane elements are interleaved layers of semi-permeable membrane, spacer, and permeate carrier spiraled around a central permeate tube make up the mem- brane element. Figure 1.2 Membrane Element with Interconnectors 1.1.6 Clean-In-Place The abbreviation for Clean-In-Place is CIP. 1.1.7 Flow Control Center The Flow Control Center features a concentrate flow control valve, a recycle flow control valve, and a pressure gauge. It is located directly behind the control encl
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C = Feed Concentration f C = Permeate Concentration p C = Concentrate Concentration c C = Average Concentration in Machine avg 1.1.10 Salt (Ionic) Passage Ionic Salt Passage equals the percent of dissolved salts passed through the mem- brane element or 100% minus rejection. 1.1.11 Recovery Recovery equals permeate rate divided by feed rate and is expressed as a per- centage. For example, 75% recovery means that out of a given feed rate, 75% is produced as purified water (permeate). 1.1.12 Salt
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Rejection = [(C ) - (C )] x 100 avg P (C ) avg = [(237.5 mg/L) + (8.3 mg/L)] x 100 (237.5) = 96.5% Passage = (C ) x 100 P (C ) f = (8.3 mg/L) x 100 (237.5) = 3.5% Recovery = (Q ) x 100 P (Q ) f = (18 gpm) x 100 (24gpm) = 75% 4
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1.2 Machine Nomenclature E-CE Series water purification machines are numbered in such a way as to indicate the permeate flow you can expect from the machine and other specifications: Example: RE, E8-CE-9, 400, 5, 66 - 75 RO E8 - CE - 9 400 5 66 - 75 Machine Type Recovery Range (Reverse Osmosis) 66 - 75% E8-CE 50 - 75% E4H-CE Machine Series Hertz Operation CE-E Series 5 = 50 Hertz (E8: 8-inch housings/membrane elements) (E4H: 4-inch housings/membrane elements) CE Marked 400 VAC 3-Phase Starter R
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· Multi-stage centrifugal pump, SS construction (SS end castings and wetted parts, 3 Noryl* internals) on the 3 to 3 to 34m /hr and AS (all Stainless Steel components) 3 on the 45m /hr. · Electrical package includes Programmable Logic Controller (PLC), IEC66 control enclosure with a 24VDC control circuit, Siemens TP070 operator interface terminal, and a Siemens S7-200 PLC. · Twenty (20)-inch, 30-inch, or 40-in SS pre-filter housing, including 5-micron car- tridge filters, GS05-20-XK, GX05-30-XK,
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1.4 Specifications for E-CE Series Machines The machine flow specifications listed, Table 1.1 below, are based on 25°C (77°F) and 2000 ppm NaCl. Table 1.1 Flow Specifications for Reverse Osmosis E-CE Machines MODEL E4H-CE-3 E4H-CE-% E4H-CE-7 E4H-CE-9 E4H-CE-14 E4H-CE-23 Recovery 50-75% 50-75% 50-75% 66-75% 66-75% 66-75% Units LPM/GPM LPM/GPM LPM/GPM LPM/GPM LPM/GPM LPM/GPM Permeate 47.4/12.5 78.9/20.9 126.3/33.4 151.4/40.0 227.1/60.0 378.5/100.0 Rate Concentrate 47.4/12.5 78.9/20.9 126.3/33.4 75
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1.4.1 Feed Water Specifications The feed water requirements listed in Table 1.1 must be met to ensure quality per- meate and extended membrane element life. 1.4.2 Permeate Flow Rate Stated in Table 1.1 and on the machine serial number label (assumes no permeate back pressure, 2000 mg/L Total Dissolved Solids (TDS) maximum feed concen- tration, and rated temperature). To estimate permeate output with back pressure, use the formula below. Maximum permeate back pressure is 80 psig (5.5 bar). (Speci
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1.4.5 Reverse Osmosis Membrane Element Rejection E8-CE RO machines use Fiberglass Reinforced Plastic (FRP). E4H-CE RO machines use tape wrapped membrane elements. For more information, refer to the Spare Parts List (P/N 1233377). Table 1.3 Membrane Element Specifications Specification E4H-CE E8-CE Outer Cover Material Tape FRP Typical Ionic Rejection (TDS) 98.0 - 99.5% 98.0 - 99.5% 3 3 Nominal Permeate Flow Rate 8.3 m /d (2200 gpd) 39.8 m /d (10500 gpd) [at 7.6 bar (110 psi)] Typical Feed Wate
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2.0 INSTALLATION The following installation guidelines will help you install your new E-CE RO machine. 2.1 Feed Water Requirements The following feed water requirements must be met before installing your new E-CE RO machine to ensure quality permeate and extended membrane element life. Table 2.4 Feed Water Requirements Temperature Typical: 10 - 29°C (50° - 85°F) Inlet Pressure Minimum: 2.1 barg (30 psig) Maximum: 4.1 barg (60 psig) Chlorine (continuous feed) 0 ppm Feed Water For soft water [less
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membrane element housings for removal and loading of membrane elements. If 114 cm (45-inches) are not available, the entire membrane element housing may need to be removed for membrane element replacement. 2.3 Plumbing The E4H-CE and E8-CE come with flanged connections installed on all isolation valves. Table 2.5 Connections MACHINE E4H-CE E8-CE E8-CE E8-CE Model All Models 9 - 14 17 - 23 28 - 45 Inlet 40 mm 50 mm 80 mm 100 mm Concentrate 25 mm 40 mm 40 mm 50 mm Permeate 25 mm 50 mm 50 mm 80 mm
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3.0 PREPARATION AND START-UP 3.1 Pretreatment for Water Purification All systems will operate most efficiently on filtered water with a pH of less than 6.5 and a Silt Density Index (SDI) of 5 or below. If the machine is operated on higher pH water, other forms of pretreatment may be necessary. A water analysis prior to start-up of the machine is required. To minimize the chances of calcium carbonate, calcium sulfate, or other salt precipitation on the membrane element, GE Osmonics evaluates e
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STEPS 1. Recheck the function and integrity of your pretreatment equipment. Ensure that your water softener, activated carbon filters, and iron filters (where applicable) have been leaked checked, back washed, and thoroughly rinsed for service before starting up your RO unit. 2. Attach the feed water pipe to the inlet of the machine. The standard connection fitting is a polyvinyl chloride (PVC) flanged connection. Refer to Table 2.5 (Connections) for connection sizes. 3. Check for leaks at al
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It is also important to understand the relationship of these two valves, the pressure gauge, and your RO pump. The pump has a fixed amount of flow produced, and the valves are the control devices to distribute this fixed flow amount. The pres- sure gauge is an indicator of applied membrane element pressure a the flows set by the valves 8. Press the Fill Button on the OIT so it is in the ON position. Water should begin to flow through the machine at this point, but the pump will not start. Al
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15. As the machine purges the air and fills with water, the pressure will gradually increase. Water should flow through the permeate and concentrate piping, viewed on the individual flow meters. If you do not see flow, turn the machine OFF and return to Section 3.2 (Initial Start-Up). 16. Gradually adjust the concentrate flow control valve. As you adjust the valve, watch the average pressure (P ) and the your concentrate flow meter. Adjust the avg valve until your concentrate flow meter disp
