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CONTENTS Section INSTALLATION 1.0 ................................................................................................. 2 Connecting the hose/dispenser assembly to the chemical cylinders 1.1 .............2 Connecting the red "A" hose to the "A" chemical cylinder 1.2 ..............................2 Connecting the red "B" hose to the "B" chemical cylinder 1.2...............................4 Connecting the nitrogen hoses 1.3 ..............................................................
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INSTALLATION 1.0 Usually the Foampro dispenser is shipped to customers with the hose assembly already connected to the dispenser. If your Foampro dispenser is not connected to the hose assembly: Attach the red “A” hose to the Hose Connection Fitting (D507) on the left side of the dispenser, just behind the red valve. (See diagram 3A) (See diagram 3A) (See diagram 3A) (See diagram 3A) (See diagram 3A) Attach the blue “B” hose to the Hose Connection Fitting (D507) on the right side of the dispense
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INSTALLATION 1.2 Diagram 3A Diagram 3B Nitrogen Supply Hose Nitrogen Closed Valve Cylinder Pressure Chemical Relief Valve Valve Hose Filter Chemical Open Valve Chemical Valve Cylinder Valves - 17 Gal. Positions: ©2001 R11.01 3 FOAMPRO® F1000
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INSTALLATION 1.2 To connect the blue "B" hose to the "B" chemical cylinder: After checking to Connecting the blue Connecting the blue Connecting the blue Connecting the blue Connecting the blue be sure that all valves on the cylinder are closed, remove the plug from the "B" hose to the "B" "B" hose to the "B" "B" hose to the "B" "B" hose to the "B" "B" hose to the "B" outlet of the chemical valve (See diagram 5A). (See diagram 5A). (See diagram 5A). (See diagram 5A). (See diagram 5A). Keep the p
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INSTALLATION 1.3 Diagram 5A Nitrogen Supply Hose Nitrogen Closed Valve Cylinder Chemical Valve Pressure Relief Hose Filter Valve Chemical Valve Open Chemical Filter Chemical Valve Cylinder Valves - 60 Gal. Positions: Diagram 5B ©2001 R11.01 5 FOAMPRO® F1000
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STARTUP | CALIBRATION 2.0 Make sure all installation steps have been completed prior to startup and calibra- tion. Make sure that the chemicals are at the correct operating temperature, usually 70° to 90° F. 2.1 Startup: Startup: Startup: Startup: Startup: 1 | Be sure that all valves are closed. (See diagrams for valve locations) (See diagrams for valve locations) (See diagrams for valve locations) This (See diagrams for valve locations) (See diagrams for valve locations) would include: The valv
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STARTUP | CALIBRATION 2.1 Diagram 7A Nitrogen Supply Hose Nitrogen Closed Valve Cylinder Chemical Valve Pressure Relief Hose Filter Valve Chemical Valve Open Chemical Filter Chemical Valve Cylinder Valves - 60 Gal. Positions: Diagram 7B ©2001 R11.01 7 FOAMPRO® F1000
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STARTUP | CALIBRATION 2.1 2 | Turn on the air supply to the dispenser, and check for leaks. 3 | Remove Mix Cartridge Plug (D620) if one is in place. . . . . Do not install nozzle until calibration steps are completed. 4 | Open both of the air injection valves (D704, D705) (See diagram 9A) (See diagram 9A) (See diagram 9A) (See diagram 9A) (See diagram 9A) to see if the air passes freely through the dispenser. Re-close both of the air injection valves, as they must be closed to complete the calib
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STARTUP | CALIBRATION 2.1 Diagram 9A Diagram 9B ©2001 R11.01 9 FOAMPRO® F1000
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STARTUP | CALIBRATION 2.1 9 | Open the nitrogen valves on both chemical cylinders ( "A" component and "B" component). (See diagram 1 (See diagram 1 (See diagram 11A & 1 1A & 1 1A & 11B) 1B) 1B) (See diagram 1 (See diagram 11A & 1 1A & 11B) 1B) 10 | Open the chemical valves on both chemical cylinders ( "A" component and "B" component). (See diagram 1 (See diagram 1 (See diagram 1 (See diagram 1 (See diagram 11A & 1 1A & 1 1A & 1 1A & 1 1A & 11B) 1B) 1B) 1B) 1B) Check for leaks. Tighten any leakin
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STARTUP | CALIBRATION 2.2 Diagram 11A Nitrogen Supply Hose Nitrogen Closed Valve Cylinder Pressure Chemical Relief Valve Valve Hose Filter Chemical Open Valve Chemical Valve Cylinder Valves - 17 Gal. Positions: Diagram 11B Nitrogen Supply Hose Nitrogen Closed Valve Cylinder Chemical Valve Pressure Relief Hose Filter Valve Chemical Valve Open Chemical Filter Chemical Valve Cylinder Valves - 60 Gal. Positions: ©2001 R11.01 11 FOAMPRO® F1000
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STARTUP | CALIBRATION 2.2 Calibration of Calibration of Proper mixing of the “A” and “B” component chemicals in the correct propor- Calibration of Calibration of Calibration of tions is important in producing foam. Foams produced with an improper propor- A:B ratio: A:B ratio: A:B ratio: A:B ratio: A:B ratio: tion of “A” to “B” chemical can in some cases affect foam properties. When and how often should the A:B ratio be checked? •At the beginning of the workday. •When a new cylinder of “A” or “B”
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STARTUP | CALIBRATION 2.2 Diagram 13A Diagram 13B ©2001 R11.01 13 FOAMPRO® F1000
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STARTUP | CALIBRATION 2.2 6 | Close the "A" chemical (red) valve on the F1000 dispenser, leaving the "B" chemical (blue) valve open. (See diagram 15A) (See diagram 15A) (See diagram 15A) (See diagram 15A) (See diagram 15A) 7 | Place a 32 oz. paper cup on a scale, and tare the scale to read zero. 8 | Using a stop watch, or optional timer, trigger the F1000 dispenser for exactly 3 seconds, directing the flow of the "B" chemical into the paper cup on the scale. Record the weight of "B" chemical dis
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STARTUP | CALIBRATION 2.2 Diagram 15A ©2001 R11.01 15 FOAMPRO® F1000
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STARTUP | CALIBRATION 2.2 1 - Close nitrogen valve on the chemical cylinder. (See diagrams 16A & 16B) (See diagrams 16A & 16B) (See diagrams 16A & 16B) (See diagrams 16A & 16B) (See diagrams 16A & 16B) 2 - Using the nitrogen pressure adjustment valve for the chemical cylinder being adjusted, turn the adjustment valve counterclockwise two full turns. (See diagram 17A) (See diagram 17A) (See diagram 17A) (See diagram 17A) (See diagram 17A) 3 - Locate the pressure relief valve on the chemical cylin
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STARTUP | CALIBRATION 2.2 of air flowing through the system. Different uses of the F1000, for example spraying foam, may require a higher flow of air than pouring foam. Experience in using the F1000 will help the user determine what air flow level suits their needs. Once the proper amount of airflow through the Air Injection System has been achieved, the F1000 dispenser is ready for use. Foam product can be dispensed by depressing the trigger. After using the F1000 dispenser, if it is to momenta
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STARTUP | CALIBRATION 2.2 Three second shot of "A" Three second shot of "B" Approximate Total Output Grams of "A" Component FROM - Grams of "B" component - TO in Pounds per minute 30 26.1 28.6 2.5 31 27.0 29.5 2.6 32 27.8 30.5 2.7 33 28.7 31.4 2.8 34 29.6 32.4 2.9 35 30.4 33.3 2.9 36 31.3 34.3 3.0 37 32.2 35.2 3.1 38 33.0 36.2 3.2 39 33.9 37.1 3.3 40 34.8 38.1 3.4 41 35.7 39.0 3.4 42 36.5 40.0 3.5 43 37.4 41.0 3.6 44 38.3 41.9 3.7 45 39.1 42.9 3.8 46 40.0 43.8 3.9 47 40.9 44.8 4.0 48 41.7 45.7 4
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STARTUP | CALIBRATION 2.2 Three second shot of "A" Three second shot of "B" Approximate Total Output Grams of "A" Component FROM - Grams of "B" component - TO in Pounds per minute 71 61.7 67.6 6.0 72 62.6 68.6 6.1 73 63.5 69.5 6.1 74 64.3 70.5 6.2 75 65.2 71.4 6.3 76 66.1 72.4 6.4 77 67.0 73.3 6.5 78 67.8 74.3 6.6 79 68.7 75.2 6.6 80 69.6 76.2 6.7 81 70.4 77.1 6.8 82 71.3 78.1 6.9 83 72.2 79.0 7.0 84 73.0 80.0 7.1 85 73.9 81.0 7.1 86 74.8 81.9 7.2 87 75.7 82.9 7.3 88 76.5 83.8 7.4 89 77.4 84.8 7
