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®
American-Lincoln
SMART
Operator's Manual
Sweeper/Scrubber
Beginning with Serial No. 692003
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel. Damage to the machine or to
other property could occur as well. You must have training in the operation of this machine
before using it. If you
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NOTES 1-2 AMERICAN-LINCOLN SMART
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INDEX C CONTROLS 20-32 D DECIMAL - METRIC CONVERSION TABLE 5 DISCLAIMER 4 H HARDWARE ABREVIATIONS 6 HYDRAULIC TORQUE REQUIREMENTS 8 M MACHINE PREPARATION 17, 18, 19 MAINTENANCE 44-58 O OPERATING INSTRUCTIONS 33-43 ORDERING PARTS 10 S SAFETY PRECAUTIONS 11, 12 SPECIFICATIONS 14, 15, 16 STANDARD HARDWARE & TORQUE VALUES 7 SYMBOLS 9 T TROUBLESHOOTING 59, 60 AMERICAN-LINCOLN 1-3 SMART
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DISCLAIMER DISCLAIMER The information contained in this manual is believed correct at the time of publication. American Lincoln assumes no responsibility or liability for unauthorized changes made to this manual or pages removed, causing indirect or consequential damages resulting from the use of the information appearing herein. WARNING! In the event that machinery or controls described herein are modified in any way, or in the event that such machinery or controls are not maintained in a prope
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DECIMAL - METRIC CONVERSION TABLE FRACTION DECIMAL MILLIMETER FRACTION DECIMAL MILLIMETER C-2001/9907 AMERICAN-LINCOLN 1-5 SMART
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HARDWARE ABREVIATIONS ABBREVIATIONS-SCREWS ADJ = Adjusting Screw ADJ.SP = Adjusting Plunger Screw BHM = Binding Head Machine Screw BHS = Button Head Socket Screw CAPT.SL = Captivated Slotted Screw CAPT.WG = Captivated Wing Screw FHM = Flat Head Machine Screw FIL.HM = Filister Head Machine Screw HHC = Hexagon Head Cap Screw HHM = Hexagon Head Machine Screw HIHD = ½ High Head Screw HSHC = Hexagon Socket Head Cap Screw HSFHC = Hexagon Socket Flat Head Cap Screw KNH = Knurled Head Screw MHHC = Metri
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STANDARD HARDWARE & TORQUE VALUES SAE - Grade 8 SAE - Grade 5 Type Grade Screw Grade Brass Type 410H F&T 5 Size 8 B, AB Stainless &BT Plated Plated CFF CF F C C *6 14 15 - - 18 20 5 20 23 21 - *8 27 28 - 33 35 9 37 41 34 - 47 13 *10 39 43 - 54 49 64 49 *1/4 86 130 151 114 32 120 156 120 108 132 5/16 15 17 22 24 19 6 - - - 22 3/8 28 31 40 44 34 39 10 - - - 63 7/16 44 49 70 55 62 16 - - - 95 85 - 1/2 68 76 108 95 - - - 9/16 98 138 155 - - - - - 110 - 5/8 135 191 216 - - - - - 153 - 3/4 239 267 338
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HYDRAULIC TORQUE REQUIREMENTS HYDRAULIC TORQUE REQUIREMENTS Refer to the following chart for torque values on all hydraulic hoses & fittings Nominal O-Ring Face Seal End SAE O-Ring Boss End SAE Thread Swivel Nut Thread Str. Fitting Dash Size Torque or Locknu Size Size Inch Inch Torque LB-FT LB-FT -3 * * 8-10 3/8-24 -4 9/16-18 10-12 7-16-20 14-16 -5 * * ½-20 18-20 -6 11/16-16 18-20 24-25 9/16-18 -8 13/16-16 32-35 3/4-16 50-60 -10 1-14 46-50 7/8-14 72-80 -12 1 3/16-12 65-70 1 1/16-12 125-135 -14 1
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SYMBOLS THESE SYMBOLS IDENTIFY CONTROLS, DISPLAYS/FEATURES, AND SAFETY SYMBOLS ON THE MACHINE. Scrub Brush Down Heavy Pressure Battery Charger Squeegee Down & Vacuum On Choke Squeegee Up & Vacuum Off Fan On Squeegee Up & Vacuum On Filter Shaker On Solution Tank Low Forward/Reverse Solution Flow Control Headlights Hopper Dump Throttle Hopper Return Read Machine Manual Before Operating or Servicing Horn No gas or combustibles in tank Main Broom & Side Broom Up Keep Away From Flames/ NO Smoking Mai
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ORDERING PARTS Parts may be ordered from ALTO distributors: INTERNET http://www.alto-online.com ALTO HEADQUARTERS FRANCE SLOVENIA Incentive International A/S ALTO France S.A. Wap ALTO cistilni sistemi, d.o.o. Kongens Nytorv 28 B.P. 44, 4 Place d’Ostwald Letaliska 33 P.O. Box 2064 SLO-1110 Ljubljana 67036 Strasbourg Cedex 2 1013 Copenhagen K Tel.: +33 3 88 28 84 00 Tel.: +368 15 20 62 00 Tel.: +45 72 18 10 00 Fax: +33 3 88 30 05 00 Fax: +368 15 20 62 10 Fax: +45 72 18 11 64 E-mail: info@alto-fr.c
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SAFETY PRECAUTIONS The following safety labels are mounted on the machine in the locations indicated. If the labels become damaged or illegible replace with identical label. WARNING ELECTRICAL HAZARD - Shocks can cause serious personal injury Disconnect battery before working in this area Repairs must be performed by authorized personnel only Scrub deck presents hazard for crushing, entanglement, friction and abrasion Broom Chamber presents hazard for entanglement, friction and abrasion Dust Con
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SAFETY PRECAUTIONS HAZARD SERIOUSNESS LEVEL Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. The degree of severity is based on the likely consequences of human interaction with the hazard. DANGER To warn of immediate hazards which will result in severe personal injury or death. WARNING To warn of hazard or unsafe practices which could result in severe personal injury. CAUTION To warn of hazards or unsafe practices which could result in minor personal
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SAFETY PRECAUTIONS • Be careful when operating the machine on a ramp or incline. Do not operate machine on incline greater than 8° or longer than 100’. Always move slowly on a ramp. Do not turn this machine on a ramp. • Do not stop and leave this machine on a ramp. Always stop the machine on a level surface, put the power switch in the on position. • To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock. • Turn off machine when un
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SPECIFICATIONS CLEANING PATH Scrubbing 40 in. (101 cm) 46 in. (117 cm) Sweeping 46in. (117 cm) Edge Cleaning 6 in. (15 cm) Right Side 46in. (117 cm) only TRANSPORT SPEED 0-4.6 MPH (0 - 7.4kph) OPERATING SPEED 0-2.7 MPH (0 - 4.3kph) POWER SUPPLY (1) 36 Volt Wet Battery, 720 AH For machine to operate properly, voltage reading should fall within 32-40 vdc. Guaranteed power sound level: LWA max = 103 dBA (Operator) Sound Pressure Level = 84.8 CHARGER 240 Vac, 3-phase, 60 Hz, 36 Vdc, 150 A STEERING R
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SPECIFICATIONS INSTRUMENTS AND CONTROLS Main/Side Broom Switch Key Switch Headlight/Taillight Switch (option) Hour Meter Squeegee Switch Recovery High Light 3 Position Scrub Deck Switch Dust Control Switch (with certain models) Horn Button Solution Low Light Solution Control Knob ESP (Option) Hopper Up/Down Switch Filter Shaker Switch Hopper Open Light Squeegee and Vacuum Wand (Option) SCRUBBING SYSTEM Brush Size-46” (116.84 cm) Three (3) 16” (40.6cm) Diameter Brush Size-40” (101.4 cm) Two (2) 2
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SPECIFICATIONS MACHINE DATA R MACHINE NAME DATE / SERIAL NUMBER MODEL RATED POWER WEIGHT IP X3 MAX OPERATING SLOPE LWA B 1-16 AMERICAN-LINCOLN SMART
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MACHINE PREPARATION Fig 1 Your SMART battery machine has been shipped complete, but do not attempt to operate without reading the following instructions: UNPACKING AND ASSEMBLING MACHINE The SMART is shipped on a pallet and held in place with wooden block to stop the machine from moving. 1) Remove wooden blocks holding machine in place. 2) Position a 11° and 48” ramp on base of pallet. 11 DEGREE 48 INCHES Fig 2 AMERICAN-LINCOLN 1-17 SMART
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MACHINE PREPARATION 3) Push machine down the ramp onto a flat surface. 4) Install battery. -Turn the key to the “O” position -Lift the hood up and pull the battery lever up to the right. -Use a battery lifting device with a 2000 LB. (907KG) capacity to place the battery into the battery tray. -Push battery lever down to the left to lock the battery into place. -Plug the battery power connector into the machine power connector. -Lower the hood into place. 5) Charge battery as shown in the manual.
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MACHINE PREPARATION BATTERY LEVER LOCK BATTERY IN PLACE WITH LEVER Fig 5 Fig 6 MACHINE POWER CONNECTOR CONNECTING BATTERY BATTERY POWER CONNECTOR Fig 7 Fig 8 BATTERY INSTALLATION 1. Lift the machine front cover. 2. Rotate the battery lever to the right. 3. Lower the battery into place using a 2000 LB. (907 KG) capacity lifting device. 4. Rotate the battery lever to the left to lock the battery into place. 5. Connect battery wires according to manufacturer’s direction. 6. Connect the battery powe
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CONTROLS 3 4 5 12 13 1 6 2 18 11 7 8 10 9 14 20 15 19 17 16 Figure 9 1. High recovery light. 2. Low solution light 3. Hopper open light. 4. Light switch. 5. ESP switch. 6. Spray Vac Wand switch. 7. Scrub brush switch. 8. Squeegee switch. 9. Main side broom switch. 10. Filter shaker/Dust control switch. 11. Hopper switch. 12. Battery condition meter/Hour meter. 13. Circuit breakers. 14. Solution flow knob. 15. Parking Brake. 16. Steering wheel adjustment lever. 17. Foot throttle. 18. Forward/Reve
