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®
RuggedSwitch
RSG2100P
Modular Power over Ethernet
Managed Ethernet Switch
Installation Guide
August 14, 2008
www.ruggedcom.com
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction man
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Table of Contents 1 Table of Figures ...................................................................................................................... 4 2 Table of Tables........................................................................................................................ 4 3 Product Overview .................................................................................................................... 6 3.1 Functional Overview...................................
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1 Table of Figures Figure 1: RSG2000 Series LED Display Panel ................................................................................ 8 Figure 2: RSG2000 Series Rack mount chassis orientation options – Front and rear mount..........10 Figure 3: RSG2000 Series 19” Rack Mount Adapters.....................................................................11 Figure 4: Rack mount adapter mounting location............................................................................11 Figu
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Table 12: Twisted-Pair Port Specifications......................................................................................29 Table 13: Fast Ethernet optical specifications.................................................................................31 Table 14: Gigabit Ethernet optical specifications.............................................................................32 Table 15: Test Type Specifications ........................................................................
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3 Product Overview 3.1 Functional Overview ® The RuggedSwitch RSG2100P is an industrially hardened, Power Over Ethernet (PoE) enabled, fully managed, modular, Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation and industrial environments. The RSG2100P’s ® superior ruggedized hardware design coupled with the RuggedSwitch Operating System (ROS) provides improved system reliability and advanced networking features
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• VLAN (802.1q) to segregate and secure network traffic • Radius centralized password management • SNMPv3 encrypted authentication and access security RuggedRated™ for Reliability in Harsh Environments • Immunity to EMI and heavy electrical surges • Meets IEEE 1613 (electric utility substations) • Exceeds IEC 61850-3 (electric utility substations) • Exceeds IEEE 61800-3 (variable speed drive systems) • Exceeds IEC 61000-6-2 (generic industrial) • Exceeds NEMA TS-2 (traffic control equ
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3.3 Display Panel Description The RSG2000 series products are equipped with a versatile display panel, shown in Figure 1, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features: • RS232 console port for ‘out of band’ console access and configuration • Power supply and Alarm status indicators • Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push-
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The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Table 2 defines the possible port LED colours and the corresponding description. Mode Colour Description Green (Solid) Link Status Green (Blinking) Activity Off No link Green (Solid) Full-Duplex operation Duplex Orange (Solid) Half-Duplex operation Off No link Green (Blinking) 1000Mb/s Green (Solid) 100Mb/s Speed Orange (Solid)
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4 Installation 4.1 Mounting The RSG2000 series of products have been designed with maximum mounting and display flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RSG2000 series can be ordered with connectors on the front of the unit, or located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack
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4.1.1 Rack Mounting Figure 3: RSG2000 Series 19” Rack Mount Adapters Figure 4: Rack mount adapter mounting location The RSG2000 series family of products can be rack mounted using the included rack mount adapter assemblies shown in Figure 3. Secure the one rack mount adapter to the front of each side of the chassis using the included black PAN head Philips screws in the positions shown in Figure 5. The entire chassis can then be mounted to a standard 19” rack. An additional tw
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4.1.2 Panel and DIN Rail Mounting The RSG2000 series products can be ordered as a Panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included philips screw. See Figure 5 for a PANEL/DIN mount diagram. Figure 5: RSG2000 Series PANEL/DIN RAIL mounting diagram with 12
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4.2 Power Supply Wiring and Grounding Philips Screw Terminal with Cover Philips Screw Terminal without Cover Safety Cover Terminal Chassis Ground Surge / Chassis Safety Cover Screws Connection Ground Jumper Figure 6: RSG2000 Series Philips Screw Terminal Block Phoenix Plug Terminal with Cover Phoenix Plug Terminal without Cover Safety Cover Surge / Chassis Safety Cover Chassis Ground Terminal Screws Ground Jumper Connection Figure 7: RSG2000 Series Phoenix Plug Terminal Block The RSG
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The RSG2100P can be equipped with either a Philips Screw Terminal Block or a Phoenix Plug Terminal Block. The Philips Screw Terminal Block has Philips screws with a compression plate allowing either bare wire connections or crimped terminal lugs. We recommend the use of #6 size ring lugs to ensure secure, reliable connections under severe shock or vibration. Both terminal blocks have a safety cover which must be removed via two Phillips screws before connecting any wires. The safety cove
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4.2.1 AC Power Supply (PS1) Wiring Example Figure 9: AC (PS1) & 48VDC (PS2) power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed. 2. Equipment must be installed according to the applicable country wiring codes. 15 © 2008 RuggedCom Inc. All rights reserved Rev105
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4.2.2 DC Power Supply (PS1) Wiring Example Figure 10: DC (PS1) & 48VDC (PS2) power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. Equipment must be installed according to the applicable country wiring codes. 16 © 2008 RuggedCom Inc. All rights reserved Rev105
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4.3 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 11 shows the proper HIPOT test connections and should be followed to avoid damage to the device. Figu
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4.4 Failsafe Alarm Relay Wiring The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RSG2000 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 12. Control of the output is user selectable and can be programmed via the Rugged Operating System (ROS). One common application for this output is to signal an alarm if a power failu
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4.5 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 13. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 14. Console connection settings are: 57600 baud, no par
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5 Ethernet Ports Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 15 highlights the port and the associated link/activity LED. Port 1 Port 2 Port 3 Port 4 Figure 15: Ethernet panel LED description 5.1 RJ45 Twisted-Pair Ports 5.1.1 Data Ports The RSG2100P may have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP
