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Serial and Ethernet Device Server with Ethernet over VDSL
Uplink
Installation Guide
www.ruggedcom.com
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4
Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
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Table of Contents 1 Product Overview ............................................................................................................................... 5 1.1 Functional Overview ................................................................................................................... 5 1.2 Feature Highlights ...................................................................................................................... 5 1.3 RS910L Front Panel Description ........
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Table of Figures Figure 1 - RS910L Front Panel Description............................................................................................... 6 Figure 2 - RS910L Bottom Panel Description............................................................................................ 7 Figure 3 - RS910L DIN Rail Mounting....................................................................................................... 8 Figure 4 - RS910L Power Supply Inputs.........................
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1 Product Overview 1.1 Functional Overview TM The RuggedVDSL RS910L is an industrial hardened serial server and managed Ethernet switch supporting Ethernet over VDSL (EoVDSL). The RS910L can be configured with 2 serial ports (RS485/RS422/RS232/fiber) and/or 2 Ethernet ports (copper or fiber). The RS910L can interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications. The EoVDSL port allows for aggregation of these devices at a remo
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1.3 RS910L Front Panel Description Ports 3 & 4 Port 9 10/100Base-TX Ethernet over VDSL or 100Base-FX Or 10Base-FL Ports 1 & 2 RS485/422/232 Serial Or Serial over Fiber Power & Alarm Failsafe Relay Power Port Figure 1 - RS910L Front Panel Description Status LED Colour Activity Comments Power LED Green Solid Power On Alarm LED Red Solid Alarm condition exists Table 1 - Status LEDs 6 2007 RuggedCom Inc. All rights reserved Rev100
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1.4 RS910L Bottom Panel Description Console Port Chassis Ground Power Port Failsafe Relay Optional Din-Rail Mounting Bracket Figure 2 - RS910L Bottom Panel Description 7 2007 RuggedCom Inc. All rights reserved Rev100
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2 Installation 2.1 Din Rail Mounting An optional DIN rail mounting bracket is available for the RS910L. The figure below details mounting instructions for the standard 1” DIN Rail. Figure 3 - RS910L DIN Rail Mounting 8 2007 RuggedCom Inc. All rights reserved Rev100
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2.2 Power Supply Wiring and Grounding 2.2.1 AC Power Supply Wiring and Grounding Figure 4 - RS910L Power Supply Inputs The RS910L AC power supply inputs should be connected as follows: 1. +/L should be connected to AC Line/Hot. 2. -/N should be connected to AC Neutral. 3. Surge Ground should be connected to the Chassis Ground via a braided cable or other appropriate grounding wire. Surge Ground is used as the ground conductor for all surge and transient suppression circuitry intern
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2.2.2 DC Power Supply Wiring and Grounding Figure 5 - DC Power supply wiring and grounding diagram The RS910L low voltage DC power supply features reverse polarity protection and dual independent inputs. The latter feature allows the connection of two DC sources with the same nominal voltage to provide redundant power supply inputs. The RS910L DC power supply inputs should be connected as follows: 1. Connect to the DC inputs according to the polarity markings on the unit. 2. Surg
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2.2.3 Dielectric Strength Testing Units which are to have dielectric strength testing (HIPOT testing) done in the field must have the braided ground cable disconnected during the test. This is required in order to prevent the surge suppression circuitry, which is connected to surge ground, from being activated. Figure 6 - Dielectric Strength Testing 11 2007 RuggedCom Inc. All rights reserved Rev100
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2.3 Failsafe Output Wiring The Failsafe output relay is provided to signal critical error conditions that may occur on the RS910L. The contacts are energized upon power up of the unit and remain energized until an alarm condition or power loss occurs. The behavior of the failsafe relay is configurable via the RuggedSwitch Operating System. Consult the RuggedSwitch Users Guide for details. Figure 7 - RS910L Failsafe Output Relay 12 2007 RuggedCom Inc. All rights reserved Rev10
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2.4 RS232 Console Port Wiring The RS232 port is used for configuring the RS910L. A straight-through serial cable with a DB-9 connector is required. There is no need to crossover the TxD and RxD signals from the PC side since this has been done internally as is shown in the figure below. Pin Signal 1 Internal Connection 2 Transmit Data 3 Receive Data 4 Internal Connection 5 Ground 6 Internal Connection 7 Internal Connection 8 Internal Connection 9 No Connection Figure 8 - RS232 Female
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3 Serial Ports The RS910L can be equipped with a Fiber Serial Interface, RS232/RS485/RS422 DB9 serial ports or RS232/RS485/RS422 RJ45 serial ports. 3.1.1 Fiber Serial Interface The RS910L can be equipped with a Fiber Serial Interface (ST connector only) which allows RS485, RS422, or RS232 devices to communicate over secure, noise immune, optically isolated, fiber optic cabling at extended distances as well as protocol independent conversion to multimode fiber optics. Figure 9:
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Pin RS232 Mode RS485 Mode RS422 Mode 1 CD - - 2 TX TX/RX+ (A) TX+ 3 RX - RX+ 4 DTR - - 5 Common (Isolated Ground) 6 DSR - RX- 7 CTS TX/RX - (B) TX- 8 RTS - 9 RI (NC) - - Shield Chassis Ground Figure 10: DB9 Port pin-out NOTE: Pins 1, 4, and 6 are connected internally. Pins 7 and 8 are connected internally. No internal termination is provided. 3.1.3 RS232/RS485/RS422 via RJ45 Each port is individually selectable via software to be RS232, RS485 or RS422. The RJ45 port and pin-out is sho
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Pin RS232 Mode RS485 Mode RS422 Mode 1 DSR - RX- 2 DCD - - 3 DTR - - 4 Common (Isolated Ground) 5 RX - RX+ 6 TX TX/RX + (A) TX + 7 CTS - - 8 RTS TX/RX - (B) TX - Shield Chassis Ground Figure 11: RJ45 Port pin-out NOTE: Pins 1, 2, and 3 are connected internally. Pins 7 and 8 are connected internally. No internal termination is provided. 3.1.4 RS485 Wiring Each RS485 port can communicate to multiple RS485 devices by daisy chaining devices over a single twisted pair with transmit and re
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Figure 12: Conceptual recommended RS485 wiring diagram 3.1.5 Serial Port Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance. This means that during the transient event communications errors or interrupti
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4 Ethernet Ports 4.1 RJ11 Ethernet over VDSL Port 4.1.1 Overview The Ethernet over VDSL (EoVDSL) port on RS910L operates in pairs with one configured as the Master and the other as the Slave. In VDSL literature the terms Central Office (CO) or Line Termination (LT) are used interchangeably for the Master and the terms Customer Premise Equipment (CPE) or Network Termination (NT) are used interchangeably for the Slave. Configuration of Master or Slave mode is done through the RuggedSwitch
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4.1.2 Wiring VDSL typically operates over 2-wire CAT-3 wiring; however, other categorized or uncategorized twisted-pair wiring will work although the performance will vary depending on the distance and cable characteristics. It is important that the wiring used does not have any open leads (also known as bridged taps or drop-lines) along its length because this will impact performance by degrading the signal. 4.1.3 Configuration & Setup 1. Log into the RuggedSwitch Operating System.
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The unit can automatically select the best bit-rate based on current line conditions. If the line conditions degrade (reducing the SNR) but the unit is able to maintain the link, an alarm will be triggered to notify the user of the reduced SNR. If the line conditions degrade such that the unit is unable to maintain the current link, the unit will restart the scan process. NOTES: 1. This port is designed to be used on private communications lines and is not to be connected to the Public