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SLIDING TABLE
TILTING SPINDLE SHAPER
MODEL G8622
INSTRUCTION MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 2002. PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of
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Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ..................................................4 2. CIRCUIT REQUIREMENTS ........................................................................................................5 220V OPERATION ................................................................................................................5
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures.
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 14. MAINTAIN TOOLS WITH CARE. Keep sure your extension cord is in good condi- tools sharp and clean for best and safest tion. Conductor size should be in accor- performance. Follow instructions for lubri- dance with the chart below. The amperage cating and changing accessories. rating should be listed on the motor or tool nameplate. An undersized cord will cause a 15. DISCONNECT TOOLS before servicing drop in line voltage res
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Additional Safety Instructions For Shapers 1. NEVER ALLOW YOUR HANDS to come 9. THE USE OF PUSH STICKS as safety within 12 inches of the cutters. Never pass devices in some applications is smart; in your hands directly over or in front of the others it can be quite dangerous. If the push cutter. stick comes in contact with the cutter on the end grain, it can fly out of your hand like a 2. BLIND CUT WHENEVER POSSIBLE. This bullet—potentially causing serious injury. keeps the knives on the unde
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SECTION 2: CIRCUIT REQUIREMENTS Grounding 220V Operation The Model G8622 Shaper is furnished with a In the event of an electrical short, grounding 3450 R.P.M., 5 H.P., Single-Phase 220V motor, reduces the risk of electric shock by providing push-button ON/OFF magnetic starter switch, electric current a path of least resistance to dis- FORWARD/REVERSE switch and a cord set. perse electricity. This tool is equipped with an Under normal use, the motor draws approximate- electric cord that has an eq
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Extension Cords Wiring We do not recommend the use of extension A wiring diagram is provided at the back of this cords on 220V equipment. It is much better to manual should it be necessary to repair or revise arrange the placement of your equipment and the wiring. Always utilize a qualified electrician the installed wiring to eliminate the need for when doing any electrical work on this equip- extension cords. Should it be necessary to use ment. an extension make sure the cord is rated Hard Serv
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SECTION 3: GENERAL INFORMATION Most important, we stand behind our machines. Commentary We have an excellent service department at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below. Grizzly Industrial, Inc. is proud to offer the Model G8622 Shaper. This shaper is part of Grizzly’s Grizzly Industrial, Inc. growing family of fine woodworking and metal- 2406 Reach Road working machinery. When used accord
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Unpacking The Model G8622 Shaper is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate- rials for possible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult. If you need assis- tance determining whether you need to file a f
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The Model G8622 Hardware and Qty: 3 ⁄4" Spindle 1 1" Spindle 1 1 1 ⁄4" Spindle 1 3 ⁄4" Spindle Nut 2 1" Spindle Nut 2 1 1 ⁄4" Spindle Nut 2 Spacer Set 18 Hold-Downs 2 Hold-Down Bars 2 Hold-Down Brackets 2 Fence Pieces 2 Fence Mounts 2 Dust Port 1 Safety Guard 1 Multi Wrench 10, 19, 23, 26, 37mm 1 ® 3mm Allen Wrench 1 ® 4mm Allen Wrench 1 Figure 4. Shaper hardware. 1 1 ⁄2" Box Wrench 1 In the event that any nonproprietary parts are 1" Box Wrench 1 missing (e.g. a nut or a washer), we would be Sta
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy FLOOR LOAD oil to protect them from corrosion during ship- Your Model G8622 Shaper represents a moder- ment. Remove this protective coating with a sol- ately large weight load in a small footprint. Most vent cleaner or citrus-based degreaser such as commercial shop floors will be adequate for the Grizzly’s G7895 Degreaser. Avoid chlorine- 770 lb. weight of the Model G8622. Some floors based solvents as they may damage pai
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SECTION 4: ASSEMBLY Switch Pedestal Keep clothing rolled up and out of the way of Turn the switch pedestal upright to install it on the machinery and keep hair pulled back. back of the shaper. Have another person hold it in place, then reach inside and thread the nuts onto the bolts. Disconnect power to the machine when perform- ing any maintenance or assembly. Failure to do Handwheel this may result in serious personal injury. The handwheel, pre-installed at the factory, is made of cast iron.
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Spindles 1 3 The Model G8622 comes with 1 ⁄4", 1", & ⁄4" spin- Align like those in Figure 6. The spindles must be dles These inserted correctly and remain stable in order to Parts produce quality work. When installing and chang- ing spindles, make sure the spindle seats snugly and that there is enough drawbar threaded into the bottom of the spindle to safely secure it in place. To install a spindle: 1. You should not have your machine connect- ed to a power source at this time. If you do, UNPL
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4. Install the round knobs shown in Figure 11 Handles onto both ends of the bar. The guard adjuster is used to secure the guard to the table and to allow the guard to be loosened for adjustment. To assemble the guard adjuster: 1. Install the bar into the guide shaft as shown in Figure 9. 2. Line up the groove in the bar with the setscrew. Figure 11. Thread round knobs onto bar. The wheel shown in Figure 12 fits on the adjust- ment shaft. This locks in place by tightening the setscrew into the gr
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Guard Fence Assembly To mount the fence brackets to the guard body: To mount the cutter guard to the table, place the guard over the threaded holes on the table, and 1. Make sure all rust protective grease has insert the shaft guide into the guard as shown in been removed from the fence pieces. Insert Figure 13. Thread the shaft guide clockwise to the adjustment shaft into the fence bracket secure the guard to the table. as shown in Figure 15. Figure 13. Inserting shaft guide into guard. Insert
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To install the wood facing: Guard Cover 1. Secure the wooden fence pieces (as shown 5 ® in Figure 17) with the ⁄16''-18 x 1'' Phillips head screws, washers, and hex nuts provid- To mount the guard cover: ed. 1. Place the guard cover over the threaded 2. If using your own wood faces, make sure the holes on top of the guard body as shown in countersunk holes in your fence material are Figure 18. deep enough to keep the entire screw head below the fence surface. 2. Thread the knobs into the guard b
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Hold-Downs Miter Assembly Hold-downs are used to hold the workpiece flat The miter gauge for the Model G8622 features a on the table and snug against the fence as shown clamp and special fence. The miter gauge in Figure 19. To assemble the spring hold- assembly can be mounted on either end of the downs: table, depending on the type of desired cut or cut- ting direction. To mount the miter gauge and its 1. Slide a hold-down plate into each of the cast fence: iron hold-down brackets. 1. Locate th
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4. With the provided washer, thread the adjustable handle through the miter gauge and into the table as shown in Figure 22. Figure 24. Installing the miter fence. 7. Tighten the hex bolts that secure the fence to the miter gauge. Figure 22. Installing the adjustable handle. 8. Slide the clamping unit onto the push shaft 5. Insert the the miter gauge pointer shown in as shown in Figure 25. Figure 23, but do not tighten the nearby setscrew at this time. Figure 25. Installing the clamping unit. Fig
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SECTION 5: ADJUSTMENTS Adjustment Setscrew Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Disconnect power to the machine when perform- ing any adjustments or maintenance. Failure to do this may result in seri- ous personal injury. Figure 26. Inspecting pulley alignment. 4. This process is easiest with the help of another person. Loosen the four bolts that Wear safety glasses dur- attach the motor to the motor base. One per- ing the entire adjustment son
