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model g0502 18" Jump saW manual update (for machines manufactured after march, 2008) t he Model g 0502 Jump saw has changed from when the manual was originally written. w e have added a limit switch for the glade guard hood and a guard over the foot pedal. t he 440V conversion information has also been updated. t he new parts breakdowns, parts lists, wiring diagrams, and 440V conversion instruc- tions are included in this update. Before operating your new machine, you MUst read and understand
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C a b i n e t B r e a k d o w n 36 21 35 33-1 33 123-4 34 123-2 123-3 123-1 128 126 124-1 23 34 31 125 124-4 20 127-2 124-2 19 30 124-3 127-1 127-3 22 21 140-1 139-1 138-1 140-2 139-4 139-2 138-2 140-3 16 139-3 39 138-3 140-4 130-2 2-1 4 130-1 6 132-1 15 5 2-2 18 15-1 15-2 131 132-2 15-3 12-2 12-3 137-2 12-1 2 18 137-1 13 12 3 17 132-2 132-1 136 18-1 10 133 11 142 5 6 135-2 1 135-1 8 144 440V Conversion Kit 8-1 134-1 7 9 8-2 134-2 9-2 9-3 -2- g 0502 Manual Update
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c abinet parts l ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0502001 CABINET 39 P0502039 SOCKET T-WRENCH 19MM 2 P0502002 EMERGENCY STOP SWITCH 123-1 PB33M HEX BOLT M12-1.75 X 50 2-1 P0502002-1 B-CONTACTOR 123-2 PLW05M LOCK WASHER 12MM 2-2 P0502002-2 COVER FOR B-CONTACTOR 123-3 PW06M FLAT WASHER 12MM 3 P0502003 DUST PORT 123-4 PN09M HEX NUT M12-1.75 4 P0502004 SIDE DOOR 124-1 PB92 HEX BOLT 1/2-12 X 3-1/2 5 P0502005 DOOR LOCK 124-2 PLW07 LOCK WASHER 1/2 6 P0502006 LOCK HANDLE 124-3 PW01 F
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r oller t ables 14 – LEFT ROLLER TABLE ASSEMBLY 129-1 28 25 24A 29 26 129-2 143-1 24A 129-3 143-2 27 79-1 143-3 141-1 79-2 141-2 141-1 141-3 141-2 129-1 141-3 129-1 14-1 14-2 79A 79 – RIGHT ROLLER TABLE ASSEMBLY 79-1 79-2 REF PART # DESCRIPTION REF PART # DESCRIPTION 14 P0502014 LEFT ROLLER TABLE ASSEMBLY 79-2 P0549604 ADJUSTMENT FOOT 5/8-11 X 4 14-1 P0502014-1 INDIVIDUAL ROLLER 79A P0502079A LEFT & RIGHT ROLLER TABLE ASSY 14-2 P0502014-2 ROLLER SHAFT 129-1 PB07M HEX BOLT M8-1.25 X 25 24A P05020
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H e a d & Mo t o r B r e a k d o w n 42 101 105 78 102 43 37 44 101 106-1 111 103-1 40 106-2 103-2 103-3 45 46 38 112-3 47 77 112-2 105 104 48 107-1 49 112-1 107-2 41 50 109-1 109-2 109-3 51 113-1 108-1 108-2 113-2 108-3 110 52 114 53 53-3 109-4 55 63 53-1 59 56 58 118-1 62 54 116-1 64 57 116-2 115-1 66 53-2 65 116-3 117-2 32 117-1 118-2 120-1 60 115-2 120-2 61 68 115-3 66 70 67 74 71 72 76 69 73 119-1 120-3 119-2 75 122 121-2 121-1 121-3 -5- g 0502 Manual Update
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head & motor parts l ist REF PART # DESCRIPTION REF PART # DESCRIPTION 32 P0502032 CONNECTING LINK 101 PSS16M SET SCREW M8-1.25 X 10 37 P0502037 CLAMPING BLADE GUARD 102 PN17 HEX NUT 3/4"-10 38 P0502038 RUBBER PLATE 103-1 PB31M HEX BOLT M10-1.5 X 40 40 P0502040 DANGER LABEL 103-2 PLW06M LOCK WASHER 10MM 41 P0502041 SAFETY GUARD 103-3 PW04M FLAT WASHER 10MM 42 P0502042 LOCK KNOB 104 PS14M PHLP HD SCR M6-1 X 12 43 P0502043 SPECIAL LOCK NUT 3/4-10 X 15MM 105 PS38M PHLP HD SCR M4-.7 X 10 44 P0502044
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l abel placement 77-1 146 77-1 147 146 148 149 150 166 145 165 170 169 REF PART # DESCRIPTION REF PART # DESCRIPTION 77-1 P0549623 BLADE GUARD LABEL 150 PLABEL-36 DISCONNECT POWER-DOOR LABEL 145 PLABEL-30 CLOSE DOOR LABEL 165 P0502165 MACHINE ID/WARNING LABEL 146 P0502146 HAND/BLADE GUARD LABEL 166 P0549622 BLADE GUARD LABEL 147 PLABEL-14 ELECTRICITY LABEL 169 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT 148 PLABEL-12 READ MANUAL LABEL 170 PPAINT-11 GRIZZLY PUTTY TOUCH-UP PAINT 149 PLABEL-11 SAFETY GLA
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Wiring diagram Emergency Stop Switch Common Normally Open Closed Terminal Strip R S T Safety Guard Limit Switch 1 3 5 13 A1 13 Contactor 14 ON Switch 14 22 A2 Overload Relay OFF Switch 21 Common Normally 97 Open 95 Closed 96 Motor 98 Door Limit Switch -8- g 0502 Manual Update Magnetic Switch
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2. open the electrical box, then replace the 440v c onversion 220V contactor and overload relay with the ones in the conversion kit (see figure 2). t he Model g 0502 can be converted for 440V 3-phase operation. t he procedure consists of changing the contactor and overload relay (see Contactor figure 1), and rewiring the motor. o rder the Model g 0502 440V Conversion Kit (p/n p0502144) by calling our Customer service at (800) 523-4777. overload trip relay load dial figure 2. Model g0502 co
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MODEL G0502 18" CUT-OFF SAW MANUAL UpDATE t his machine has changed slightly from when the manual was originally written. it now includes a more comprehensive blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to the blade during operations. t his update includes instructions for setting up the guard before each use and operating the machine with its new components, and a parts breakdown and list for the new components. before operating the machine, you Must
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parts Breakdowns and Lists 224-1 224 227 226 219 225 214 223 228 223-1 218 209 222 210 216 217 206 208 207 220 212 221 202 201 205 213 204 211 214 215 203 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0502201 CLAMP GATE 216 P0502216 YOKE PIN 8 x 22 202 P0502202 MOUNTING BRACKET 217 PEC015M E-CLIP 8MM 203 P0502203 ACTUATOR BRACKET 218 P0502218 PEDAL ASSEMBLY 204 PCAP01M CAP SCREW M6-1 X 16 219 PCAP01M CAP SCREW M6-1 X 16 205 P0502205 HINGE 220 PB07M HEX BOLT M8-1.25 X 25 206 P0502206 ACTUATO
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236-1 231-1 236 236-2 234-4 235 234-1 233-1 233-2 234-2 234 233 234-3 231 232 243-1 243 243-2 242 241 REF PART # DESCRIPTION REF PART # DESCRIPTION 231 P0502231 STAKE GUARD 234-4 PCAP26M CAP SCREW M6-1 X 12 231-1 PCAP17M CAP SCREW M4-.7 X 10 235 P0502235 NOTCHED GUARD FLAP 232 P0502232 INNER GUARD PLATE 236 P0502236 HINGE 233 P0502233 OUTER GUARD PLATE 236-1 PS07M PHLP HD SCR M4-.7 X 8 233-1 P0502233-1 WING SCREW M6-1 X 14 236-2 PN04M HEX NUT M4-.7 233-2 PCAP27M CAP SCREW M6-1 X 14 241 P0502241
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