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Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by BULLET (l) symbol ! WARNING listed BELOW and other safety precautions, may result in serious personal injury. l Do not expose power tools to rain or wet General Safety Rules conditions. Water entering a power tool will increase the risk of electric shock. for Bench Top Tools l Do not abuse the cord. Never use the cord Work Area to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil,
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Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by BULLET (l) symbol ! WARNING listed BELOW and other safety precautions, may result in serious personal injury. l Use safety equipment. Always wear safety Service goggles. Dust mask, safety shoes, hard hat or l Tool service must be performed only by hearing protection must be used for appropriate qualified repair personnel. Service or mainte- conditions. Everyday eyeglasses only have nance performed by unqualif
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Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by BULLET (l) symbol ! WARNING listed BELOW and other safety precautions, may result in serious personal injury. l Inspect your workpiece before cutting. If l When cutting irregularly shaped work- workpiece is bowed or warped, clamp it with pieces, plan your work so it will not slip and the outside bowed face toward the fence. pinch the blade and be torn from your hand. Always make certain that there is no gap be-
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Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by BULLET (l) symbol ! WARNING listed BELOW and other safety precautions, may result in serious personal injury. l Do not allow familiarity gained from frequent Some dust created by power ! WARNING use of your miter saw to become common- sanding, sawing, grinding, place. Always remember that a careless frac- drilling, and other construction activities contains tion of a second is sufficient to inflict severe chemical
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Safety “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES identified by BULLET (l) symbol list- ! WARNING ed BELOW and other safety precautions, may result in serious personal injury. Double Insulated Tools Extension Cords l Replace damaged cords immediately. Use of Double insulation is a design concept used in damaged cords can shock, burn or electrocute. electric power tools which eliminates the need for the three wire grounded power cord and grounded power l If an extension
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Table of Contents Safety...................................................................2-6 Switch Activation ................................................23 General Safety Rules for Bench Top Tools ..........2 Detent Override ..................................................24 Safety Rules for Miter Saws..............................3-6 Microfine Miter Adjustment.................................24 Electrical Requirements........................................6 Sliding Fences and Base
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Getting To Know Your Miter Saw To avoid injury from accidental start- 21. Bevel Lock Lever – The front-positioned bevel ! WARNING ing, remove plug from power source lock lever locks the head assembly at the desired outlet before making any adjustments. bevel angle. 1. Switch Lock-Off Release Button – One of these 22. Bevel Range Selector Knob – Allows selection two buttons must be pressed before the power of the bevel range, 0° to 45° left, 0° to 45° right, switch can be pressed. and complete ra
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2 20 27 4 1 3 1 26 44 5 29 7 8 9 18 13 15 18 16 17 14 10 21 11 12 39 41 37 36 42 28 38 35 25 31 40 24 34 32 33 43 22 23 19 9.
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Unpacking & Checking Contents Before moving the saw: Lock the Check List of Loose Parts: ! WARNING miter lock knob in 60° position. Lock nn Quick- Action Clamp (Item #25 on page 8) bevel lock handle. Pull the head assembly complete- ly toward you and tighten the slide rail lock knob. nn Dust Elbow/Dust Bag (Item #42 on page 9) Lock head assembly in the down position. nn Multi Purpose Tool (See below) Never carry the tool by the slide rails, this
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Assembly Installation And Removal Of The Blade Disconnect plug from power source Lower Guard ! WARNING before performing any assembly, adjustment or repair to avoid possible injury. Cover Plate 1. The miter saw is equipped with a lock pin used to lock the miter saw in the lowered position. To release, push the handle down slightly and pull the lock pin to its full out position and rotate 90°. NOTE: If there is difficulty in pulling the lock pin out, you may need to adjust the dept
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Assembly (continued) Attaching Miter Lock Knob Locate the miter gauge lock knob from among the loose parts, and thread shaft into miter detent assem- bly as shown in illustration. Miter Gauge Shaft Lock Knob Figure: Miter Lock Knob Assembling Dust Elbow Dust Elbow And Dust Bag Dust Bag 1. With the miter arm locked in the down position, push the dust elbow onto the dust port. Push the dust bag onto the elbow and rotate both to desired position. 2. Position dust chute/bag so that it does
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Adjustments Disconnect plug from power source Calibrating Blade at 0° ! WARNING before performing any assembly, adjustment or repair to avoid possible injury. (90° to the table) NOTE: Your miter saw was completely adjusted at NOTE: Calibrating the bevel setting also automatical- the factory. However, during shipment, slight mis- ly calibrates the 33.9° stops. alignment may have occurred. Check the following 1. Remove rear cover to expose bolts. settings and adjust if necessary prior
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Adjustments (continued) Disconnect plug from power source ! WARNING before performing any assembly, adjustment or repair to avoid possible injury. Checking Right 45° Bevel Stop 1. Lower head assembly and engage head assembly lock pin. 2. Slide head assembly completely to the back and tighten the rail lock knob. 3. Rotate table to the 0° miter position. 4. Pull up bevel lock lever to unlock bevel. Combination Square 5. Move bevel range selector knob to “0°-45° Right” position. (See page
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Checking Left 45° Bevel Stop 1. Lower head assembly and engage head assembly lock pin. 2. Slide head assembly completely to the back and Blade tighten the rail lock knob. 3. Rotate table to the 0° miter position. 4. Pull up bevel lock lever to unlock bevel. 5. Move bevel range selector knob to 45°-0° position. (See page 28) 6. Tilt the saw assembly to the left, then rotate saw Table Bevel Lock assembly to the right until you feel the stop in the Combination Square Lever 45° left position
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Adjustments (continued) Disconnect plug from power source ! WARNING before performing any assembly, adjustment or repair to avoid possible injury. Blade Square to Fence Fence 1. Slide saw forward so blade is near the center of Blade the table and tighten slide rail lock knob. 2. Lower head assembly and engage head assem- bly lock pin. 3. Set table at the 0° miter position and tighten miter lock knob. 4. Place combination square against fence with ruler Combination Square of square
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Kerf Screws Kerf Insert The kerf insert should be adjusted close to the blade, but without touching the blade, in order to avoid tear- out on the bottom of the workpiece. 1. Lower the head assembly and lock into position. Kerf Inserts 2. Loosen the six (6) kerf screws using the multi pur- pose tool. 3. Adjust the kerf inserts as close to the blade (teeth) as possible without touching the blade. 4. Tighten the kerf screws. NOTE: At extreme bevel angles the saw blade may slightly cut i
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Adjustments (continued) Disconnect plug from power source ! WARNING before performing any assembly, adjustment or repair to avoid possible injury. Slide Action Adjustment 1. Locate the 4 Set Screws (A, B, C, & D) on the Rail Guide Housing. (Figure 1) 2. Loosen the Nut on Set Screw (A) with an adjustable wrench. 3. Tighten or loosen Set Screw (A) with the 4mm end of the bit on the multi-purpose tool until you achieve minimal slide play while maintaining the desired sliding force. 4. After
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Transporting, Placement & Mounting To avoid injury always observe the • Never lift tool by holding main switch handle. ! WARNING following: This may cause serious damage. • Unplug electric cord. Before transporting the saw, • Never carry the miter saw by the power cord or the rotate head and lock assembly to 60° right miter, operational handle. Attempting to lift or carry the lock into detent, slide head assembly to the middle tool by the power cord will damage the i
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Transporting, Placement & Mounting Mounting Applications Portable Mounting Using Clamps Clamping Areas If necessary, clamp the miter saw to a workbench or table top by placing two (2) or more “C” clamps on the clamping areas and secure. NOTE: Be careful not to place clamps over the base extension clamping levers. Mounting with clamps will prevent access to some wide miter angles. Clamping Areas Figure: Portable Mounting Using Clamps Adjusting the Four Position Switch Handle Ha
