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www.mgeups.com
MGE UPS SYSTEMS
Pulsar EXtreme
2000/3000 VA
Installation and user
manual
51033211EN/AC - Page 1
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Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar EXtreme range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. MGE UPS SYSTEMS pays great attention to the environmental impact of its products. Measures that have made Pulsar EXtreme a reference in environmental protection include: ◗ Production in an ISO 14001 certified factory, ◗
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Foreword Using this document Information may be found primarily by consulting: ◗ The contents, ◗ The index. Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED off. LED on. LED flashing. 51033211EN/AC - Page 3
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Contents 1. Presentation 1.1 Pulsar EXtreme range................................................................................................................. 7 Tower model.................................................................................................................................... 7 Rack model ..................................................................................................................................... 7 1.2 Connection modules ..................
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Contents 3.4 Failure of AC input power and operation on battery power.................................................... 21 Transfer to battery power .............................................................................................................. 21 Threshold for the low-battery shutdown warning .......................................................................... 21 End of backup time ...........................................................................................
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1. Presentation 1.1 Pulsar EXtreme range Tower model Dimensions in mm (H x W x D) EXtreme 2000 - 3000 443 x 173 x 465 Weight in kg Pulsar EXtreme 2000 29 Pulsar EXtreme 3000 36 Rack model Dimensions in mm (H x W x D) EXtreme 2000 - 3000 177 (4U) x 483 x 462 Weight in kg Pulsar EXtreme 2000 31 Pulsar EXtreme 3000 38 Page 6 - 51033211EN/AC
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1. Presentation 1.2 Connection modules Fault tolerant 1 Socket for connection to AC-power source. 2 Outlets for direct connection to protected equipment. 3 Manual bypass switch. 1 4 Input terminal block with cable clamp. 2 5 Output terminal block with cable clamp. Hot swap Different types of sockets available on Fault tolerant and Hot swap connection modules: AC input cord Outlet sockets Power cords to 3 equipment USE DIN plug, 4 USE outlets (16A) 1 2.5m cable, IEC320C20 cable DIN 4 DIN outlets
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1. Presentation 1.3 Back 6 Slot for communications-card option. 7 Battery module connector. 8 Battery circuit breaker. Rating plate. 9 Connector for connection modules. 10 11 RS232 communications port. Page 8 - 51033211EN/AC
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1. Presentation 1.4 Options Transformer for galvanic isolation or earthing arrangement change Pulsar EXtreme Transformer Nominal power 3 kVA Nominal current 16 A Input voltage 230V (+15%, -20%) Voltage drop < 3% Frequency 50/60 Hz (+/-10%) Isolation (EN 61558-1-2-4) 3.75 kV / 5 M ohms Operating temperature From 0° to +40°C Max. operating rel. humidity 95% Pn-10% > 1000 m Derating / altitude Natural ventilation IP20 ANAN 443 x 173 x 465 mm Dimensions HxWxD (tower) Dimensions HxWxD (rack 4U) 177 x
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1. Presentation CLA module (Long backup time charger) for backup times of 2 to 8 hours Very long backup times, from 2 to 8 hours at full load, require a Pulsar EXtreme CLA module (2000VA or 3000VA). Visit our Web site: www.mgeups.com/products/pdt230/smallups/extreme/cla/cla2.htm. Pulsar EXtreme Pulsar EXtreme CLA 6 6 6 9 9 9 2 2 2 1 1 2 1 2 2 1 1 1 2 h 4 h 8 h Page 10 - 51033211EN/AC 7 10 7 10 7 10 2000VA 3000VA 2000VA 3000VA 2000VA 3000VA 25A 12V-65Ah 12V-65Ah 12V-65Ah 12V-65Ah 12V-65Ah 12V-65
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1. Presentation 1.5 Control panel Alarms % battery % load remaining 14 UPS overload 100% 100% 15 Electronics fault 80% 80% 16 Battery fault 50% 50% 17 Ambient temp. 20% 20% > 40°C 18 Hold down to display percent load. 19 Lamp test or buzzer OFF. 20 Operation on manual bypass. 21 Operation on automatic bypass. bypass Operation in ON-LINE mode. 22 23 Operation on battery power. 24 ON/OFF. 51033211EN/AC - Page 11
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2. Installation 2.1 Unpacking and checks Tower model 29 27 26 25 28 25 RS 232 communications cable. 26 CD ROM with "Solution Pac" and "UPS Driver" softwares. Quick Start documentation. 27 28 Installation and user manual. Electrical power cord (except INST 29 ALL version and version with IEC outlets). Page 12 - 51033211EN/AC
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2. Installation Rack model 30 29 27 25 26 28 25 RS 232 communications cable. CD ROM with 26 "Solution Pac" and "UPS Driver" softwares. 27 Quick Start documentation. Installation and user manual. 28 29 Electrical power cord (except INSTALL version and version with IEC outlets). 30 Telescopic rails for mounting in 19" bay with mounting hardware. 51033211EN/AC - Page 13
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2. Installation 2.2 Installation of the rack version Rack mounting diagram with rails. 1 3 3 3 4 3 2 The rails and the necessary mounting hardware are supplied with the UPS in the package. Page 14 - 51033211EN/AC
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2. Installation 2.3 Connection to the RS 232 communications port (optional) 25 1. Connect the RS 232 communications cable to the serial 11 port on the computer. 25 25 2. Connect the RS 232 communications cable to the RS 232 11 communications port on the UPS. The UPS can now communicate with all MGE UPS SYSTEMS supervision, set-up or safety software. Pin-out diagram for the RS 232 communications port 11 on the UPS. RD TD OV 5 4 3 2 1 9 8 7 6 RTS 2.4 Installat
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2. Installation 2.5 Securing and connecting the connection modules Securing the connection modules 1. Insert the connection module in the connector . 10 2. Secure the connection module to the UPS using 10 the two screws . 31 31 31 Fault tolerant Before carrying out any connections, check that the battery circuit breaker is OFF and that the 8 electrical power cord to the AC-power source is disconnected. Connection of equipment: Connect the protected equipment directly to the outle
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2. Installation Hot swap Before carrying out any connections, check that the battery circuit breaker is OFF 8 and that the electrical power cord to the AC-power source is disconnected. Connection of equipment to outlets 2 Plug your equipment into the outlets . Connection of equipment to a terminal block: This type of connection must be carried out by qualified electrical personnel. 2 32 1. Remove the terminal-block cover . 2. Insert the cable supplying the equipment through the ca
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2. Installation Install This type of connection must be carried out by qualified electrical personnel. 8 Before carrying out any connections, check that the battery circuit breaker is OFF and that the upstream protection devices (AC distribution system) are open (OFF). The overall cable diameter and the cross-sectional area of the three wires depends on the UPS rating. 8 Pulsar EXtreme Pulsar EXtreme 2000 3000 From 9 to 12 mm From 9 to 12 mm Cable diameter 2 2 Cross-sectional area of each
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3. Operation 3.1 ON-LINE operating mode This is the normal operating mode for the UPS. bypass Two possible cases: 22 LED is ON: 22 AC input power is available. Power is drawn from the distribution system and supplied to the protected equipment via the UPS. bypass 23 LED is ON: AC input power is not available. Power is drawn from the battery and supplied to the protected equipment. 23 51033211EN/AC - Page 19
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3. Operation 3.2 Start-up Prior to initial start-up, check the UPS voltage settings. The frequency of the output voltage (50 or 60 Hz) is automatically set to that of the input source. 1. Close the upstream device (ON position) controlling the supply of AC power to the UPS. 2. Set the battery circuit breaker(s) to ON. 8 8 The buzzer beeps three times. If the supply frequency is different than the default value set on the UPS, the new value is set and the buzzer beeps 4 times. 3. Press the