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SAVE THIS MANUAL FOR
WARNING: To reduce the risk of
injury, the user must read and FUTURE REFERENCE
understand the operator’s manual
before using this product.
Part No. SP6442
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Table of Contents Section Page Section Page Table of Contents .........................................................2 Cutter Head Guard Functional Check ......................19 Safety Instructions For Jointer/Planer ..........................2 Adjusting Guard Spring ............................................19 Safety Symbols ..........................................................2 Adjusting the Leveling Feet .....................................19 Major Hazards .........................
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Safety Instructions For Jointer/Planer (continued) WARNING: Do not attempt to use the tool until you have read thoroughly and understand completely the oper- ator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use this tool properly and only for what it is intended, you will enjoy years of safe, reliable service. Major Hazards All of the safety information and cutting steps are critical 4. Thrown workpiece, chips and cutter blade pieces
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Safety Instructions For Jointer/Planer (continued) Find and read the following warning labels found on the jointer/planer: Safety Labels and Indicators on the Jointer/Planer The following labels and indicators are on your jointer/ Push blocks can’t always be used. With larger workpieces, planer. Locate, read and follow the safety instructions and you may have better control of the workpiece using your information contained in these labels. hands. Always make a test pass first to determine whic
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If any part is missing, bent or broken in any way, or any The top should move toward the infeed table. If the electrical part does not work properly, turn the jointer/ cutter head turns the wrong direction, contact an planer off and unplug the jointer/planer. Authorized Service Center. Replace damaged, missing or failed parts before using Keep Jointer/Planer interior free of wood chips and the jointer/planer again. dust buildup around motor and switch box. Make sure the cutter guard work
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Safety Instructions For Jointer/Planer (continued) When jointing or rabbeting: Use extra caution with large, very small or awkward workpieces. - Never joint or bevel workpieces less than 3/4 inch wide or 1/4 inch thick. Use extra supports (tables, saw horses, blocks, etc.) for any workpiece large enough to tip when not held down - Always use the hold-down/push-blocks when jointing to the table top. Never use another person as additional or beveling wood whenever possible. support or to help
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Glossary of Terms for Woodworking Bed The removal of wood along the edge of a board so as to make that edge straight, smooth and square to the board The combination of infeed and outfeed table surfaces face which is against the fence. which support the workpiece during a cutting operation. Kickback Bevel/Chamfer An uncontrolled grabbing and throwing of the workpiece Removing wood along the edge of a board to make that back toward the operator by the rotating cutter head. edge straight, smooth an
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Motor Specifications and Electrical Requirements (continued) General Electrical Connections DANGER: To reduce the risk of electrocution: and ordinances. 1. Use only identical replacement parts when servic- ing. Servicing should be performed by a qualified 3-Prong Plug service technician. Properly 2. Do not use in rain or where floor is wet. Grounded This tool is intended for indoor residential use only. Outlet WARNING: Do not permit fingers to touch the ter- minals of plug when install
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9. Make certain the receptacle is connected to a 240 volt A.C. power supply through a 240 volt branch circuit Grounding having at least a 15 amp capacity and protected by a Prong 15 amp time-delay fuse or circuit breaker. Grounded Outlet Box Junction Box Cover 220-240 Volt, 60 Hz. Tool Connections Motor Safety Protection IMPORTANT: To reduce the risk of motor damage, this a. Motor Is Overloaded-Overloading can occur if you motor should be blown out or vacuumed frequently to feed too rapidly or
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Unpacking and Checking Contents Tools Needed Combination square must be true. Check its Combination accuracy as shown Square 2 Ft. Straight Edge Select the straight edge of a board. (12"Blade) This edge must be perfectly straight. Phillips Screwdriver Draw light line on board along edge 1/2" Open End Wrench Should be no gap or overlap here when 5/16" Hex “L” Wrench Adjustable Wrench square is flipped over in dotted position Unpacking WARNING: To reduce the risk of injury from unex- ing p
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Loose Parts A B C D E H F J G M K P N L U Q T S R 11
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Unpacking and Checking Contents (continued) Loose Parts (From Hardware Pack) Wrench Box 8mm/10mm (1) Wrench Hex-“L” 3mm (1) Leveling Feet (4) Wire Nut (1) Switch Key (1) Screw Pan Head (1) Carriage Head Bolt (22) Washer (8) w/Washer 1/4-20 x 5/8 5/16-18 x 1/2" 3/8" Serrated Flange Hex Nut (8) Hex Nut (22) 3/8-16 Screw Wing w/Washer 5/16-18 1/4-20 x 1/2 (2) Screw Pan Head Cr Serr (6) Serrated Hex Bolt (3) (Machine Screw w/Washer Head) 3/8-16 x 3/4" 3/16-24 x 3/8 Washer (1) 1/2" T-Nut (1) These t
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Assembly WARNING: This tool is heavy. To reduce the risk of back injury, get help whenever you have to lift the tool. Cabinet and Motor Mount Assembly Carriage Head Bolt 1. From the hardware pack find the following: 5/16-18 x 1/2" 6 Carriage Head Bolts 5/16-18 x 1/2" Motor Mount 6 Serrated Flange Hex Nut 5/16 Bracket From among the loose parts find the following: Left Panel Side Right Panel Side Motor Mount Serrated Flange Hex Nut 5/16 2. Mount the motor mount onto the left side panel as sh
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Assembly (continued) Install the Leveling Feet 1. Turn the base upside down. 2. From the hardware pack find the following: 4 Rubber Leveling Feet 3/8 Flat Washer 8 Flat Washer 3/8 8 Hex Nut 3/8 Leveling Foot Leveling Foot 3. Thread one 3/8 nut onto each of the leveling feet until the nut is 1/2" from the foot. Do this for all four feet. 4.Attach the leveling feet as shown. Place one 3/8 washer on the bottom side of the foot mount tab and one washer on top. Bolt the feet in place with the sec- o
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6. Remove the screws and washers from the cable plate. Mounting Jointer Table to Cabinet 7. Thread the power cord through the hole from the WARNING: This tool is heavy. To reduce the risk of inside of the cabinet until the cord plate reaches the back injury, get help whenever you have to lift the tool. cabinet. 1. With help place the bed assembly upside down on two 8. Reinstall the washers and screws from the outside of blocks as shown. the cabinet with the cord plate flush against the insi
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Assembly (continued) Installing the Pulley Guard 1. From the hardware pack locate the following: From among the loose parts find the following: 4 Pan Head Cross Serrated Screws 3/16-24 x 3/8" Belt Guard Screw Pan Head Cr 2. With assistance set the jointer upright. Serr 3/16-24 x 3/8" Belt Guard 3. Mount the belt guard in place as shown using the four 3/16" screws. NOTE: Fence mount removed for clarity Installing Handwheel 1. From the hardware pack find the following: 1 Screw Pan Head 1/4-20 x 5/
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Attach Sawdust Chute Tool Storage 1. From among the loose parts find the following: 1 Sawdust Chute 2 Wing Screw 1/4-20 x 1/2 1 Wrench Box 8mm/10mm 1 Wrench Hex-“L” 3mm Screw Wing 1/4-20 x 1/2 2. Slide the tab on the bottom side of the dust chute into Sawdust Chute the slot just below the chute on the left side of the base. Fasten the dust chute on with the 2 wing screws through the slots on both sides of the dust chute. 3. The 3mm hex-L wrench and 8mm open end wrench (supplied with the jointer)
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Assembly (continued) Assemble Fence To Bed 1. From the hardware pack find the following: 1 Washer 1/2" Fence Lock Knob 1T-Nut From among the loose parts find the following T-Nut Washer 1/2" (Actual Size Not 1Fence Assembly (Actual Size Not Shown) 1 Fence Lock Knob Shown) Fence Tilt Knob 1 Fence Tilt Knob 2. Position fence onto fence support as shown making sure the keyway in fence assembly lines up with the key on the fence mount. 3.Once fence is in place, slide the fence lock knob through the 1
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Cutter Head Guard Functional Check WARNING: Cutter guard helps provide protection over the cutterhead. It must always be in place and functioning properly to prevent serious personal injury. With the power off and the switch key removed, check the guard to make sure it is functioning properly. Position the fence to the rear of the bed for maximum width of cut. Do not position fence beyond rear edge of cutter knives. Pass a 1/4 inch thick piece of wood over the cutter- head between the g
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Getting to Know Your Jointer/Planer 7 Fence Stops 8 Nameplate Model/Serial 9 Fence Tilt (Bevel) Handle 6 Depth of Cut Handwheel Outfeed Table Handwheel 5 Table Lock Screw 11 Fence Tilt 4 Belt Guard 10 Fence Knob 12 Infeed Table 3 Fence Sliding Knob 13 Cutter Head Guard 2 Outfeed Depth Indicator Table 14 Stop Pin 1 Dust 16 On-Off Chute Switch 15 Angle Gauge WARNING: For your own safety turn switch “OFF” 7. Fence Stops and remove plug from power source outlet before When adjusted properly, th
