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Dual 600A BDFB / BDCBB
Model 007-0001-2600
User Manual 122645-5 A0
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Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved ii
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Contents 1 Descriptions Dual 600A BDFB / BDCBB ............................................................................................................................ 1-1 Capabilities .............................................................................................................................................. 1-1 Features................................................................................................................................................... 1-1 Spe
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Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved Page iv
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1. Description DUAL 600A BDFB / BDCBB Telect’s Dual 600A Battery Distribution Fuse Board / Circuit Breaker Board (BDFB / BDCBB), Model 007-0001-2600, contains two non-shared sets of input buses. Both sets of -48VDC/RTN in- put buses are capable of 600A primary distribution feed to 18 cir- cuit breaker output positions. The open-frame architecture of the BDFB / BDCBB allows unre- stricted top-down or bottom-up cabling of inputs and outputs. The front panel contains 18 circuit breaker position
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Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved Page 1-2
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SPECIFICATIONS Mechanical Specifications Ground Terminals Quantity: 2 Pair Stud Size: 1/4 in. Cable Size: Up to #1/0 AWG (one per lug), de- pending on input interruption device. Lug: Dual-hole compression lug with 1/4 in. dia. holes (7 mm) on 3/4 in. 1 (19 mm) centers Lug Fasteners: 1/4 - 20 KEPS nuts and flat washers Socket Size for Nut: 7/16 in. (12 mm) Max
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Mechanical Specifications (continued) Alarm Terminals, Standard Quantity: 6 contacts per side for NO or NC pow- er and breaker (fuse) alarms Type: Cage clamp (WAGO style) Wire Size: 18-24 AWG Input Test Points (each side): For .080-in. test probes, where BLK is meter common and RED is meter volts: Standard Test Points VDC 1 Optional Test Points AMPS, where 1mV scale = 16A Electrical Specifications Operating Voltages –48Vdc nominal (-40 to –60 Vdc range) Maximum Input Interruption Device 8
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} } RTN A Bus Removed RTN B Bus for Viewing Breaker Outputs Alarm Board .266 Hole Dia. (.676) 1/4-20 Stud & KEPS .750 Ground Center Spacing (1.90) Connections .750 (1 of 2 Provided) Center Spacing (1.90) 1.50 Center Spacing Connection Provided (3.81) .750 for Strapping Input Center Spacing .406 (1.90) Hole Dia. RTN to an Extension (1.03) Panel 1/4-20 Stud & KEPS RTN B Outputs REAR VIEW Side A Breaker Outputs (ROTATED AND SHOWN WITHOUT OPTIONAL COVER AND RTN A BUS) Optional Rear Cover RTN A Out
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RTN A Input Terminal -48 A Input Terminal (Rotated) Use vertical orientation for highest panel in a top-down input feed or lowest panel in a bottom-up input feed. 1.00 Connection Provided (2.54) Center Spacing Input Lug for Strapping Input Holes BATT to an Extension Panel Mounting .406 Holes Front of Terminal (1.03) Plate Hole Dia. RTN A Input Terminal -48 A Input Terminal 1.00 (2.54) .406 Center Spacing Hole Dia. (1.03) 1.50 Center Spacing (3.81) Holes for Intra-Bay Busing Cente
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Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved Page 1-7
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Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved Page 1-8
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LUG CHART Rack Ground Terminals (for #1/0 AWG) Flex Cable (266 Strand) Burndy: YAV25-L2TC14E2-FX Panduit: LCD2/0-14B-X Code Cable (19 Strand) Burndy: YA25L-2TC14E2 Panduit: LCD1/0-14B-X Input Terminals (for 750MCM, Nominal) Flex Cable (1850 Strand) Burndy: YA44-L2NT38-FX T&B: 58825NT Code Cable (61 Strand) Burndy: YA39L-2TC38 Load & RTN Terminals (for #2 AWG) Code Cable (7 Strand) Burndy: YA2CL-2TC14E2 Panduit: LCD2-14B-Q Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.4
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Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved Page 1-10
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2. Installation INSTALLATION CONSIDERATIONS ALERT ! ALERT! This product must be installed and maintained only by qualified personnel. Verify all connections meet requirements specified in local electric codes or operating company guidelines before supplying power. Protect this equipment with a fuse or breaker sufficient to interrupt power levels specified in Section 1 of this manual. — Tools and Equipment 7 1 • /16 in. (or 12 mm) socket for /4-in. bolts and KEPS nuts 9 3 • /16 (or 14 mm)
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PANEL INSTALLATION 1 1. If applicable, remove optional rear cover of panel (four, /4-20 hexhead bolts). 2. Decide if input cables will be fed from bottom-up or top-down. NOTE Panels are shipped from the factory for top-down input cable entrance to bay. If you intend to feed input cables from the bottom- up, you must reverse the input terminal plates, as instructed in the following procedure. If necessary, to change both input buses from top-down to bottom-up input cable entrance, refer to the fo
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3. If panel is to be mounted to a 19-in rack, remove adapter plate on each side of 1 the panel (five, /4-20 KEPS nuts). 4. If applicable, install optional shunts and cabling for current monitor. (See instructions included with shunt kit.) Telect, Inc. • USA +1.509.926.6000 • Mexico +1.52.33.3836.3700 Poland +1.48.713.239.100 • UK +1.44.1489.889500 • www.telect.com Copyright © 2002 Telect, Inc., All Rights Reserved Page 2-3
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5. If applicable, install optional digital metering control module in place of standard control module. (See instructions included with metering control module.) 6. Partially thread two topmost fasteners (#12-20 screws, provided) for mounting panel onto bay. 7. Place panel’s keyhole mounting slots over topmost fasteners. 8. Loosely secure the mounting flange with four additional fasteners along each side. 9. Torque all but keyhole mounting fasteners to 35 in.-lb (4.29 N•m). 10. Remove keyhole f
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Follow the prescribed order in this subsection to install and test all cabling and alarm features: A.Install Ground Cabling B.Install Input Cabling C.Install Intrabay & Interbay Cabling D. Install Alarm Cabling E.Test Inputs and Alarms Without Circuit Breakers F.Install Output Cabling — A. Install Ground Cabling DANGER ! DANGER! DANGER! Failure to properly ground this equipment can create hazardous conditions to installa- tion personnel and to the equipment. GEFAHR! Bei unsachgemäßer Erdung
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3. Torque ground connection to 6 ft-lb (8.13 N•m). 4. Likewise, secure the connectorized opposite end of the ground cable to a bare metal portion of the bay’s frame or the conduc- tor-to-office-ground system. (If necessary scrape paint from the frame and use electrical joint compound to ensure good ground contact.) — B. Install Input Cabling • For top-down input feeds, begin cabling to the topmost panel and then work your way down the bay. • For bottom-up input feeds, begin at the bottom and w
