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NETWORK GATEWAY SERIES
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC.
MBP-100
Madison Office Houston Office
MODBUS PLUS
1600 Aspen Commons, Suite 210 12300 Dundee Court, Suite 212
Middleton, WI USA 53562-4720 Cypress, TX USA 77429-8364
MULTIPROTOCOL NETWORK GATEWAY
Tel: [608] 831-1255 Fax: [608] 831-2045
http://www.iccdesigns.com Printed in U.S.A
February 2008
ICC #10498-3.100-000
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Introduction Thank you for purchasing the ICC MBP-100 Modbus Plus Multiprotocol Network Gateway. The MBP-100 allows information to be transferred seamlessly among many different fieldbus networks with minimal configuration requirements. The MBP-100 provides one Modbus Plus port, one RS485 port, one RS232 port, and three common serial ports for direct connectivity to Toshiba 7-series, 9-series, 11-series or VF-nC1 Adjustable Speed Drives (ASDs). These various communication ports op
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MBP-100 Modbus Plus Multiprotocol Network Gateway User's Manual Part Number 10498-3.100-000 Printed in U.S.A. ©2008 Industrial Control Communications, Inc. All rights reserved Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT DEVICES OR SYSTEMS. Life-su
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Usage Precautions Operating Environment • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits: Operation: -10 ∼ +50 °C (+14 ∼ +122 °F) Storage: -40 ∼ +85 °C (-40 ∼ +185 °F) • Avoid installation locations that may be subjected to large shocks or vibrations. • Avoid installation locations that may be subjected to rapid changes in temperature or humidity. Installation and Wiri
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TABLE OF CONTENTS 1. The Network Gateway Series Concept.......................................6 2. Mechanical Diagrams...................................................................7 2.1 Enclosure ..............................................................................................7 2.2 Mounting Clip ........................................................................................8 2.3 External Interface .................................................................
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14.1.1 Requirements............................................................................. 30 14.1.2 Connection................................................................................. 30 14.1.3 Application Configuration ........................................................... 30 14.2 Invocation ........................................................................................... 33 14.3 Main Menu.......................................................................
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1. The Network Gateway Series Concept The MBP-100 is a member of the ICC Network Gateway Series product family. Members of this family are designed to provide a uniform interface, configuration and application experience. This commonality reduces the user’s learning curve, reducing commissioning time while simplifying support. The MBP-100 provides simultaneous support for many different communication protocols, allowing complex interchanges of data among otherwise incompatible networ
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2. Mechanical Diagrams 2.1 Enclosure Figure 1: Enclosure Dimensions (units are inches) 7
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2.2 Mounting Clip Figure 2: Mounting Clip Dimensions (units are inches) 8
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2.3 External Interface Modbus Plus Chassis GND Network Figure 3: Bottom View Reserved Modbus Plus Modbus Plus Node Status LED Address Switches RS485 MMI (RS232) AUX Power port port Figure 4: Front View 9
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Data Write LEDs ASD Link ASD #3 ASD #2 ASD #1 LEDs Figure 5: Top View 3. Certifications Underwriters Laboratories (UL) Listing Mark • Listee: Industrial Control Communications, Inc. 1600 Aspen Commons, Suite 210 Middleton, WI 53562 13CP • UL File number: E236267 • Product: MBP-100 KIT. This kit consists of the MBP-100 unit and a UL Listed Class 2 power supply rated 120VAC input, 9VDC output. Underwriters Laboratories (UL) Recognized Component Mark • Recognize
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4. Feature Summary Modbus Plus Port Standard DB9 connector. Supports both standard (MSTR) read and write as well as global data read and write instructions. Any internal data point has the option of being mapped to the gateway’s “get” or “put” global data. “Get” global data can be configured on a point-by-point basis to originate from any existing device on the network, providing for powerful and efficient peer-to-peer communication. RS485 Port One half-duplex 2-wire RS485 port (
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New network drivers are continuously being added, and can be downloaded for free from our web site. Text-Based Console Configuration Unit configuration is performed via a text-based console interface, available locally over the RS232 port via a standard PC terminal program such as Microsoft Windows HyperTerminal®. Configuration File Upload/Download A unit’s configuration can be uploaded from / downloaded to a PC, which provides the capability for PC-based file backup and easy confi
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In all cases, the unit can be easily unsnapped from the mounting clip to temporarily provide easier access to the chassis ground terminal or network connector. 13
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5. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used. 5.1 RS-485 Network in Use Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports, the optional 120VAC/9VDC power supply (ICC part number 10456) or a user-supplied power source meeting the requirements outlined in section 12 must also be installed. 1. Mount the unit via the desire
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5.2 Toshiba ASD (Common Serial) Network in Use The gateway connects to each drive via the drive’s common serial (logic level) communication port, typically located on either the main drive control board (G7, S11), on the front of the drive enclosure under a small snap-on cover (A7, S9), on the right-hand side of the drive enclosure under a small snap-on cover (S7), or on the bottom side of the drive enclosure (VF-nC1). Although in general no drive parameters need to be configured in ord
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4. Remove the drive’s front cover / open the drive’s cabinet door (refer to the appropriate drive manual for instructions how to do this). 5. The drive’s LCD panel (also called the “Electronic Operator Interface” or “EOI”) can communicate with the drive via either the RS485/RS232 channel (CNU1/CNU1A) or the common serial channel (CNU2/CNU2A). Because the gateway uses the common serial channel, the LCD panel must be configured to use the RS485/RS232 channel. If the drive to be connecte
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ICC or your local Toshiba representative for assistance if the problem persists. 5.2.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to page 12 for more information). 2. CAUTION! Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out. 3. DANGER! Wait at least 5 minutes for the drive’s electrolytic capacitors to discharge before proceeding to the next step. Do not t
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9. Take a moment to verify that the gateway and all network cables have sufficient clearance from drives, motors, or power-carrying electrical wiring. 10. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, or do not function properly, immediately turn power OFF. Repeat steps 2 and 3 to remove all power from the drives. Then, verify all connections. Contact ICC or your local Toshiba representative f
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6. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS485 port, some knowledge of the network interface circuitry is required. Refer to Figure 6 for a simplified network schematic of the RS485 interface circuitry. Note that the “Shield” terminal has no internal connection: its purpose is simply to provide a cable shield chaining location between devices. The shield is then typically connected to g
