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$30.
Operation and Installation Manual
6017 Series
Large Hot Oil
Temperature Control Units
Important! Read Carefully Before Attempting to Install or Operate Equipment
Part No. 682.91540.00 Revision 3 Bulletin No. SC1-655-3
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Write down your unit serial number(s) ________________ ________________ here for future reference ________________ ________________ ________________ ________________ ________________ ________________ Sterling/Sterlco is committed to a continuing program of product improvement. Specifications, appearance, and dimensions described in this manual are subject to change without notice. © Copyright Sterling/St
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Safety Considerations Sterling/Sterlco 6017 Series large hot oil temperature control units are designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personnel injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices: Follow all SAFETY CODES. Wear SAFETY GLASSES and WORK GLOVES. Disconnect a
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Table of Contents 1 General Information.................................................7 1-1 Introduction ..................................................................................... 7 1-2 Necessary Documents .................................................................... 7 1-3 Models Covered.............................................................................. 8 1-4 Standard Features .......................................................................... 8 1-5 Av
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Table of Contents 4 Startup Preparations..............................................29 4-1 Starting the Unit ............................................................................ 29 4-2 Shutting Down the Unit ................................................................. 32 4-3 Returning Fluid to the Tank........................................................... 32 5 Using Controls and Indicators ..............................34 5-1 The Microprocessor Controller.............
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Charts and Figures 6017 Series Hot Oil Large Temperature Control Unit and 1 Specifications 16 2 6017 Unit Piping Setup 16 3 Typical Flow Schematic 24 4 Typical M2B Graphic and Button Control Panel 34 5 Control Panel Switches 39 6 System Status Board Indicators 41 Page 6 6017 Series Hot Oil Large Temperature Control Units
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1 General Information 1-1 Introduction Your Sterling/Sterlco 6017 Series hot oil temperature control unit circulates thermal transfer-type oil through your process and to precisely, automatically, and reliably maintain it at a temperature you can select. The operating range of your temperature control unit is from 100°F to 550°F (38°C to 288°C). The unit is best suited for use with SterlTherm™ Heat Transfer Fluid. A recommended list of commercially available heat transfer fluids can be
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1-3 Models Covered This manual lists installation, operation, and maintenance instructions for the 6017 Series hot oil large temperature control unit. Model numbers are listed on the serial tag. A model number followed by -Q indicates a specially constructed unit, and not all information in this manual may apply. Make sure that you know the model number, serial number, and operating voltage of your unit if you contact Sterling, Inc. 1-4 Standard Features • M2B microprocessor cont
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1-5 Available Options • Drain valve • Manual bypass • Hour meter; measures total pump run time hours • General fault visual alarm • Automatic venting sequence • Low level alarm for reservoir • M2B microprocessor controller options include: 4-20 mA remote set point and retransmission SPI protocol, RS-485 General protocols, types RS-232, -485 Remote sensor • Heat exchanger options of • 3.9 sq. ft. (0.3627 sq. m) • 6.7 sq. ft. (0.6231 sq. m) • 13 sq. ft. (1.21 sq. m) • 21 sq.
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Heater Tank The 6017 features a single pass heater tank. The tank is designed to maintain an optimum balance of fluid velocity versus watt density, and turbulence for excellent heat transfer, and minimal pressure drop. The high fluid velocity will greatly prolong the life of the heater and fluid. Pump The pump is a packed, positive displacement pump. It features a nearly failure free design, and has proven itself after years of dependable service. It is well suited for use with a va
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In the event of an obstruction in the line, the Fulflo will open and divert fluid from the delivery TO PROCESS line to the return From Process line. A constant flow of fluid is maintained through the heater tank to prevent damage to the heating elements and fluid. Cooling Optional The Sterlco-designed shell and tube heat exchanger is provided as optional equipment in this unit. The design features U-tube construction and copper-nickel tubes for durability and optimal heat transfer.
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Sterling stocks many lengths of flexible metal hose; the part number is 572-16969. State the length of hose you want when ordering. ! WARNING Component failure may result in high-temperature oil spray, causing serious injury or death. Make sure hoses, valves, and other components installed in your process can withstand maximum temperature and pressure of the 6017 unit; check unit nameplate for specific capacities. All components must be carefully inspected for condition before
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Electrical Panel and System Components The pump motor and immersion heater operate on three-phase, 50/60 cycle, nominal voltage with the control circuit at 115 V single phase. The control circuit voltage is provided by a single phase machine tool transformer with primary fuse protection and a grounded secondary. A main power disconnect is included as for ease of service. The electrical panel is UL listed and complies with NEC provisions. All components are IEC rated for long life and r
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Pressure Switch A pressure switch is built into each unit to guard against heater damage. This feature prevents the heater elements from being energized unless the pump is running and fluid is in the system. After a preset time, the pump shuts down if the fluid pressure is not re-established. The pressure switch is preset at the factory; do not tamper with it. Safety Thermostat The safety thermostat is mounted on the side of the heater tank. This is to guard against the unlikely eve
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! WARNING The reservoir tank may cause serious injury if it ruptures from not being properly vented. Make sure that the reservoir tank is always properly vented to prevent tank rupture. 6017 Series Hot Oil Large Temperature Control Units Page 15
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Figure 1 6017 Series Hot Oil Large Temperature Control Unit. The unit shown below is a 6017P Model. 6017 Series Temperature Control Unit Specifications Model Heaters Pump Dimensions Shipping Number Available capacities Available capacities H W D Weight ♠ 460 / 230 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm in. cm in. cm in. cm lbs. Kg 6017-L n/a n/a n/a 62” 158 30” 76 60" 153 1,900 862 6017-M n/a n/a n/a n/a 62” 158 30” 76 60” 153 1,900 862 6017-P 62” 158 46” 1
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2 Shipping Information 2-1 Unpacking and Inspection You should inspect your Sterling/Sterlco 6017 Series hot oil large temperature control unit for possible shipping damage. If the container and packing materials are in re-usable condition, save them for reshipment if necessary. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In case of breakage, damage, shortage,
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2-3 If the Shipment is Not Complete Check the packing list. The apparent shortage may be intentional. Back-ordered items are noted on the packing list. You should have: 6017 Series hot oil large temperature control unit Bill of lading Packing list Operating and Installation packet Electrical schematic and panel layout drawings Component instruction manuals Re-inspect the container and packing material to see if you missed any smaller items during unpacking. Determine that the
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3 Installation 3-1 Work Rules The installation, operation, and maintenance of this equipment must be conducted in accordance with all applicable work and safety codes for the installation location. This may include, but is not limited to OSHA, NEC, CSA, and any other local, national, and international regulations. • Read and follow these instructions when installing, operating, and maintaining this equipment. If the instructions become damaged or unreadable, obtain additional copies
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Make sure that the unit location is not in a confined space to ensure proper air circulation. Special air circulation/ventilation is required for units operating at temperatures exceeding 500ºF (260ºC). Vapors can escape from areas such as the reservoir tank during high temperature operation. ! CAUTION Harmful vapors may be generated from thermal fluid during high temperature operation. Prolonged or repeated exposure of these hot-generated vapors may result in eye and respiratory tr
