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IMPORTANT MANUAL DO NOT THROW AWAY
03076
OPERATOR'S MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.
PPH20K46
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
426494 01.29.09 BAD Printed in the U.S.A.
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SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Do not operate machine without the entire grass catcher, WARNING: In order to prevent ac- discharge guard, or other safety devices in place and ci den tal starting when setting up, working. trans port ing, ad just ing or making • Slow down before t
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. the ma chine and the mowing activity. Never assume that children will remain where you last saw them. • Never tamper with safety devices. Check their proper • Ke
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PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity 2.50 Gallons • Read and observe the safety rules. and type: Unleaded Regular • Follow a regular schedule in maintaining, caring for Oil Type (API-SG-SL): SAE 10W30 (above 32°F) and using your tractor. SAE 5W-30 (below 32°F) • Follow the instructions under “Maintenance” and “Stor- Oil Capacity: W/ Filter: 51 oz. age” sec tions of this own er’s manual. W/O Filter: 35 oz. Spark Plug: Champion RC12YC (Gap: .030") WAR
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UNASSEMBLED PARTS Slope Sheet Key (1) Oil Drain Tube (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard LABEL wrench sizes are listed. (1) 1/2" wrench Tire pressure gauge (2) 7/16" wrenches Utility knife Pliers When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (s
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ASSEMBLY NOTE: You may now roll your tractor off the skid. Follow the ✓CHECKLIST instructions below to remove the tractor from the skid. BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST W ARNING: Before start ing, read, un der stand and fol low PERFORMANCE AND SATISFACTION FROM THIS all in struc tions in the Op er a tion section of this man u al. Be QUALITY PRODUCT. sure tractor is in a well-ventilated area. Be sure the area in PLEASE REVIEW THE FOLLOWI
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT ENGINE OFF REVERSE OPERATION SYSTEM (ROS) CLUTCH/BRAKE LIGHTS ON BATTERY CRUISE CONTROL FUEL REVERSE FORWARD PEDAL 15 15 ATTACHMENT DANGER, KEEP HANDS ATTACHMENT SLOPE HAZARDS KEEP AREA CLEAR CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY (SEE SAF
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. G P H E D B K F C J A M L Fig. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT LEVER – Used to raise and lower (H) LIGHT SWITCH – Turns the headlights on an
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles. • Turn ignition key (F) to “STOP” position and remove key. HOW TO USE YOUR TRAC TOR Always remove key when leaving tractor to prevent un author ized use.
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OPERATION TO USE CRUISE CONTROL (J) (See Fig. 7) TO ADJUST GAUGE WHEELS (See Fig. 9) The cruise control feature can be used for forward travel only. Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height SYSTEM CHARACTERISTICS in operating position. Gauge wheels then keep the deck The cruise control should only be used while mowing or in proper position to help prevent scalping in most terrain transporting on relatively smo
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OPERATION REVERSE OPERATION SYSTEM (ROS) TO TRANSPORT (See Figs. 3 and 11) Your tractor is equipped with a Reverse Operation System When pushing or towing your tractor, be sure to disengage (ROS). Any attempt by the operator to travel in the reverse transmission by placing freewheel control in free wheel ing direction with the attachment clutch engaged will shut off po si tion. Free wheel control is located at the rear drawbar the engine unless ignition key is placed in the ROS "ON" of trac
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OPERATION TO START ENGINE (See Fig. 3) SERVICE REMINDER/HOUR METER When starting the engine for the first time or if the engine Service reminder shows the total number of hours the engine has run out of fuel, it will take extra cranking time to move has run and flashes to indicate that the engine or mower fuel from the tank to the engine. needs servicing. When service is required, the service • Be sure freewheel control is in the transmission en- reminder will flash for two hours. To servic
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OPERATION MOWING TIPS PURGE TRANSMISSION • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in CAUTION: Never engage or disengage the Service and Adjustments section of this manual. freewheel lever while the engine is • The left hand side of mower should be used for trim- run ning. ming. • Drive so that clippings are discharged onto the area To ensure proper operation and performance, it is rec om- that has been cut. Have the cut area to the ri
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maint_sch-tractore.ROS.e MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1
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MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any bent or damaged blades. main te nance. CAUTION: Use only a replacement blade ap- BRAKE OPERATION proved by the manufacturer of your tractor. If tractor requires more than five (5) feet to stop at highest Using a blade not approved by the manu- speed in high est gear on a level, dry concrete or paved facturer of your tractor is hazardous, could surface
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MAINTENANCE OIL DRAIN VALVE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING CLOSED AND The transmission fan and cooling fins should be kept clean LOCKED to assure proper cooling. POSITION Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- si ble damage to seals, do not u
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MAINTENANCE DECK WASHOUT PORT (See Fig. 18) ENGINE OIL FILTER Your tractor’s deck is equipped with a washout port on Replace the engine oil filter every season or every other its surface as part of its deck wash system. It should be oil change if the tractor is used more than 100 hours in utilized after each use. one year. 1. Drive the tractor to a level, clear spot on your lawn, near MUFFLER enough to a water spigot for your garden hose to reach. Inspect and replace corroded muffler an
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE TO REMOVE MOWER (See Fig.
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SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO • Insert end of link (E) into hole in front mower bracket CHASSIS - Position hole in arm over pin (B) on outside and secure with washer and retainer spring (J). of tractor chassis and secure with retainer spring. E • Repeat on opposite side of tractor. A J F H B Fig. 22 • Hook end of clutch cable spring (Q) into hole in idler arm (R). Fig. 20 • Push clutch cable housing guide (P) into bracket, slide • ATTACH REAR LIFT LINKS (C
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SERVICE AND ADJUSTMENTS • If adjustment is necessary, see step in Visual Adjust- TO LEVEL MOWER ment instructions above. Make sure tires are properly inflated to the PSI shown on • Recheck measurements, adjust if necessary until both tires. If tires are over or under inflated, it may affect the sides are equal. appearance of your lawn and lead you to think the mower is not adjusted properly. FRONT-TO-BACK ADJUSTMENT (See Figs. 27 and 28) IMPORTANT: Deck must be level side-to-side. VISUAL
