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HP Owner’s Manual
BILLY GOAT HOMEPRO 34" MOWER
Owner's Manual
HP3400
Accessories
Mulching Kit Grass Catcher Kit
Reduces lawn Easily convert your
clippings to fine mower to bag
nutrient-rich grass and leaves.
particles that filter
down to the soil.
P/N 521400 P/N 521401
Part No 521302 Form No F101910A
1
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HP Owner’s Manual ABOUT THIS MANUAL ® THANK YOU for purchasing a BILLY GOAT HP Mower. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment. CONT
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HP Owner’s Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: Specifications HP3400 Engine: cc's 344cc Engine: Model 2158020167B1 Engine: Type B & S Intek Engine: Fuel Capacity 2.8 qt. (2.65 L) Engine: Oil Capacity 1.5 qt. (1.4 L) Total Unit Weight: 238# (108 Kg) o Max. operating slope 15 Overall length 68” (1.73m) Overall width 45
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HP Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment.
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HP Owner’s Manual WARNING: IMPORTANT! This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open
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HP Owner’s Manual SOUND SOUND LEVEL 82 dB(a) at Operator Position 102 dB(a) Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 9-24-2010 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions:
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HP Owner’s Manual INSTRUCTION LABELS ® The labels shown below were installed on your BILLY GOAT HP Mower. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown. LABEL DANGER KEEP HANDS DANGER FLYING DEBRIS
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HP Owner’s Manual PACKING CHECKLIST Your Billy Goat Mower is shipped from the factory in one crate, completely assembled except for the handles and controls. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box. PUT OIL IN ENGINE BEFORE STARTING PARTS BAG & LITERATURE ASSY W arranty card P/N- 400972, Owner’s Manual P/N-521302. Boxing Parts Checklist Briggs and Stratton Intek Par
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HP Owner’s Manual OPERATION Like all mechanical tools, reasonable care must be used when operating machine. Inspect machine work area and machine before operating. Make sure that all operators of this equipment are trained in general machine use and safety. PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine must be level when checking and filling oil and gasoline
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HP Owner’s Manual CUTTING OPERATION CAUTION: Shut off the blades when crossing gravel drives, walks or roads and under all conditions where thrown objects might be a hazard. CLEARING A CLOGGED CUTTING DECK: Turn engine off and wait for blade to stop completely. Disconnect spark plug wire and place the unit in gear to prevent the unit from rolling. Wearing durable gloves, remove clog. Danger, the clog may contain sharp materials. Reconnect spark plug wire.
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HP Owner’s Manual Blade Clutch Lever BLADE CLUTCH T he HP mower blade clutch is controlled by an operator presence control. To engage the blade, depress the operator’s left hand control lever against operator’s handle. The blades are disengaged by releasing this lever. (See figure 16-5) NOTE: The blade clutch must be either fully engaged for cutting or fully d isengaged to bring the blades to a stop. Do not operate the unit with the blade clutch partially engaged. Prematu
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HP Owner’s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every Use (daily) Every 5 hrs or (daily) Every 25 Hrs Every 50 Hrs Every 150 Hrs (Yearly) Inspect for loose, worn or damaged parts. Check for excessive vibration Inspect belt for wear Engine (See Engine Manual) Grease caster pivot points and lubricate height adjustment spacers Sharpen Blade Check tire
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HP Owner’s Manual BELT REPLACEMENT When replacing one belt the other should be inspected for wear and replaced if worn. It is good practice to change both belts when either is worn beyond use. Use only original equipment belts for replacement. Billy Goat uses only premium quality, Kevlar corded and coated belts in your unit. Substitute belts do not meet the design and performance requirements for your unit, and will greatly reduce machine performance and belt life. Blade Driv
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HP Owner’s Manual CABLE ADJUSTMENTS Transaxle Drive Control Cable Adjustment When the transaxle drive belt slips, the drive control cable needs to be adjusted or the belt needs to be replaced with a new belt. Cable Adjustment: 2. Using a ½ “ open end wrench, turn the inside adjusting nut counter-clockwise and back it off 1/8", then tighten the outboard adjusting nut against the support bracket (see f igure 17-2). 3. Check for proper operation. If the operation is no
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HP Owner’s Manual Troubleshooting Problem Possible Cause Solution Engine will not start. Choke not on. Out of gasoline, bad or old gas. Spark plug wire Move throttle to start position. Check Gasoline. Check for disconnected. Dirty air cleaner. Blade clutch is engaged spark with an approved tester. Clean or replace air cleaner. Disengage the Blade clutch lever. Engine will not stop Damaged control cable. Harness Wire is disconnected or Replace control cable. Reconnect harness wire o
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HP Owner’s Manual PARTS DRAWING HP Part No 521302 Form No F101910A 16
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HP Owner’s Manual PARTS LIST Item No. Part Number Description Qty 1 521208 Base Engine WA HP 1 9 521122 Belt 4L x 33 1 10 521112 Belt 5l x 60 1 15 521105 Engine 10.5 HP Intek 1 16 521100 Clutch HP 1 19 521212 Idler Arm WA 1 20 521121 Pulley idler arm HP 1 23 521116 Bracket Anti-Rotation 1 33 521218 Brace Handle HP 2 35 500114 Bolt Shoulder 1/2" x 1" 3 36 8160003 Nut Lock 3/8" - 16 23 37 521115 Belt Finger Front HP 2 41 521117 Belt Finger Rear HP 1 42 521123 Spring Idle
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HP Owner’s Manual PARTS DRAWING HP Part No 521302 Form No F101910A 18
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HP Owner’s Manual PARTS LIST Item No. Part Number Description Qty 2 521209 Deck WA HP 1 3 521210 Caster Arm WA HP 2 4 520184 Bushing Flange 1" OD 3/4" ID 4 5 521211 Caster Bracket WA HP 2 10 521112 Belt 5l x 60 1 11 521101 Spindle Assy w/Pulley 2 12 521109 Blade 17.25" 2 17 521225 Spacer Fixed Idler 1 18 521113 Pulley Idler 1 22 521108 Guard Belt HP 1 24 441123 Wheel 8" od x 0.5" Bearing 2 36 8160003 Nut Lock 3/8" - 16 23 39 521111 Bracket Mount Deflector 1 43 8171003
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HP Owner’s Manual PARTS DRAWING HP Part No 521302 Form No F101910A 20