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111868 LOADER MOUNTING KIT
Loaders
1020
mounting to
1027
Kubota Tractor Models
M8200
Includes
M9000
Valve Kits
56037
56038
56042
Hose Kits
40542
40547
46047
46018
PN-46018 (Rev. 3/15/02)
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TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require a
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Know your controls and how to stop engine and Safety is a primary concern in the design and attachment quickly in an emergency. manufacture of our products. Unfortunately, our Keep hands and body away from pressurized efforts to provide safe equipment can be wiped out lines. Use paper or cardboard, not hands or other by an operator’s single careless act. body parts to check for leaks. Wear safety goggles. In addition to the desig
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Before dismounting power unit or performing any service or maintenance, follow these steps: Do not connect a low-pressure hydraulic hose disengage power to equipment, lower the 3-point into a high-pressure system—it will burst the hose. hitch and all raised components to the ground, Do not use a high-pressure hose in place of a low- operate valve levers to release any hydraulic pres- pr
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Keep all persons away from operator control Make sure shields and guards are properly area while performing adjustments, service, or installed and in good condition. Replace if dam- maintenance. aged. Tighten all bolts, nuts and screws to torque Do not disconnect hydraulic lines until all sys- tem pressure is relieved. Lower unit to ground, chart specifications. Check that all cotter pins are stop engine, and operate all hydr
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SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 6 MODELNO. SERIALNO. MASS (KG) 5 1 ID NO. YR OF MFG. 2 OREGON, IL U.S.A. 3 4 - SERIAL NUMBER PLATE 4 9 7 11 2 - PN 56053 Loader Mount (Left Side) DANGER 8 Optional Loader 1 - PN 56052 Control Valve Serious injury or death ) can result from contact 10 with electrical lines. DANGER 3 - PN 56051 WARNING Read and understand Operator’s Manual before operating. ROLLOVERS CAN (Replace
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SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) LOADER MOUNTING INSTRUCTIONS Read Operator’s Manual instructions before proceding. 6 - PN 56050 To Remove Loader 1. Park tractor on level surface with bucket flat on ground. WARNING WARNING 2. Dump bucket to take weight off mount pins and allow for stand installation. Set brake and shut off tractor. 3. Remove stands from crosstube and pin in
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LOADER MOUNT INSTALLATION ■ Only use 111868 Loader Mounting Kit for mount- ing Woods 1020/1027 loaders to Kubota M8200 and M9000 tractors. Any other use or modification of CAUTION this kit may result in serious injury or death. If you do not understand any part of this manual Safety instructions are important! Read all and need assistance, see your dealer. attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- Always wear relatively tigh
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LOADER MOUNT INSTALLATION Cont’d Remove Tractor Connector Tube or Adapter Block Follow this procedure only if using #40547 or #46047 Hose Kits. NOTE: It is easier to remove the connector tube or adapter block before installing the right mount. 1. Remove tractor hydraulic line connector tube or adapter block (if equipped) as shown in Figure 2. 2. To prevent the line from leaking during installation of the loader mounts, be sure to plug the fitting. A 3/4” plastic cap taken from an ad
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LOADER MOUNT INSTALLATION Cont’d Install Crossmember NOTE: Leave all cap screws loose until loader
mounts are completely installed. 1. Install #46000 crossmember to the underside of the tractor clutch housing, using cap screws and hardened flat washers as shown in Figure 4. 1. 307502 M18 x 1.5 x 85mm Cap screw 2. 57798 3/4 Hardened flat washer 3. 67376 M12 x 1.25 x 80mm Cap screw 4. 57816 1/2 Hardened flat washer Figure 4 Crossmember Installed Install Rear Loader Mounts
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LOADER MOUNT INSTALLATION Cont’d Install Front Mount Bracket 1. Install front mount bracket (3) to tractor steering housing, using cap screws (17) and hardened flat washers (11) as shown in Figure 6. 3 3. 1002896 Front mount bracket 11. 57817 5/8 Hardened flat washer 17. 307425 M16 x 1.5 x 35mm Cap screw 11 17 Figure 6 Front Mount Bracket Install Side Rails 1. Install #59628 right side rail and #59631 left side rail to outside of rear mounts as shown in Figure 7. Secure with cap screws (13),
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LOADER MOUNT INSTALLATION Cont’d Install Grill Guard 1. Install grill guard outside the left and right side rails as shown in Figure 8. 5. 59628 Right side rail (not shown) 6. 59631 Left side rail 11. 57817 5/8 Hardened flat washer 12. 230 5/8 Hex nut 6 12 13. 4548 5/8 NC x 1-3/4 Cap screw 11 13 CD5612C-Var Figure 8 Grill Guard Installed Torque Hardware 1. Tighten all hardware to specifications given. TORQUE SPECIFICATIONS Wrench Cap Screw Qty Size Required Torque M12 x 1.25 x 80mm 2 18mm 76
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CONTROL VALVE & HOSE KIT INSTALLATION ■ Keep hands and body away from pressurized ■ Make sure all hydraulic hoses, fittings, and lines. Use paper or cardboard, not hands or other valves are in good condition and not leaking before body parts to check for leaks. Wear safety goggles. starting power unit or using equipment. Check and Hydraulic fluid under pressure can easily penetrate route hoses carefully to prevent damage. Hoses skin and will cause serious in
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#40542 Hose Kit 1 (For use with tractor remotes) NOTE: To use this hydraulic connection, the tractor must be equipped with two hydraulic levers and four tractor hydraulic couplers. Install Hose Clamp Bracket & Channel 1. Install #40539 hose clamp bracket to right loader mount, using carriage bolts (3), flat washers (4), lock washers (5), and nuts as shown in Figure 9. NOTE: Bracket must be installed before the loader is mounted to the tractor. 2. With loader in mounting position, connect loade
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#40542 Hose Kit Cont’d 1 Route Hoses & Install Hose Support 1. Route hydraulic hoses along loader mount, under
right side of fuel tank, and over the rear axle. Be sure to avoid contact with 3-point linkage, brake pedals, and other moveable tractor components. IMPORTANT ■ Hoses must be routed so that they are not pinched bent sharply, or chafed during operation. Hoses must not interfere with any tractor control
operation or contact any moving parts.
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#40542 Hose Kit Cont’d 1 1 Connect Hoses to Tractor 1. Connect hydraulic hoses to tractor hydraulic cou- plers as shown in Figure 14. 2. Refer to tractor operator’s manual for operating the tractor hydraulic levers.
Figure 14 Hose Connections to Tractor Hydraulic Couplers Verification of Control Movements 1. Comply with all Safety Rules and start the tractor. 0 0 2. Check that all hydraulic control lever posi- tions operate the loader
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#56037 Control Valve & #40547 Hose Kit 2 (For use with loader joystick) General Description This hydraulic connection uses a single lever control valve mounted on the right loader mount with a bracket as shown in Figure 16. Figure 16 #56037 Control Valve Installed (Typical installation) PN-46018 (Rev. 3/15/02) Hydraulic Installation 15
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#56037 Valve Kit & #40547 Hose Kit Cont’d 2 Assemble Control Valve Kit 1. Install the control lever: a) Thread end of handle (9) into valve. b) Align handle so that end with longer bend is pointing toward the adapter fittings. Make sure 9 bends are in line with front and rear of valve. c) Tighten jam nut (38) already installed on han- dle. d) Slide boot down over boot bracket. 2. The valve mounting plate contains two sets of holes. Select the holes that will position the valve in the desired
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#56037 Valve Kit & #40547 Hose Kit Cont’d 2 Assemble #40547 Hose Kit IMPORTANT ■ If hydraulic lines are not connected as shown in the mount installation manual or tractor manual, the loader control valve may be damaged. A blocked outlet (return) or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve or the trac- tor hydraulic system. 1. Connect 90-degree end of 80” hose (8) to OUT port adapter and tighten. 2. Connect two 54” hoses (7) to PBY an
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#56037 Valve Kit & #40547 Hose Kit Cont’d 2 Install Fittings to Tractor Hydraulic Line 2 Refer to Figure 17 and Figure 18. 1. If not done during installation of right rear loader mount, remove the tractor hydraulic line connector tube or adapter block (if equipped) as shown in Figure
2. NOTE: If 90-degree elbow (4) includes a nut and sleeve, discard them. 2. Connect adapters (2) to each 90-degree elbow (4) and tighten. NOTE: Use sealant on pipe threads.
