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Safety Instructions & Operator’s Manual for
FastCut HYDRO DRIVE ZTR
SERIES 1
MODEL
ZT18441KHC
ZT19441KWV
ZT20501BV
MODEL NUMBER EXPLANATION
Z T 20 50 1 B V
DRIVE SYSTEM TYPE ENGINE TYPE
MOWER ORIENTATION ENGINE BRAND
ENGINE HP * SERIES DESIGNATION
MOWER DECK SIZE
POWER UNIT
Z - Zero Turning - Hydro Drive 20 - Engine Horse Power 1 - Series Designation C - Dual Cam OHV
T - Twin Stick Control 44 - 44" Mower Width KH - Kohler Engine V - Overhead Valve
18 - Engine Horse Power 50 - 50" Mower Width KW
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Table of Contents Safety Rules & Information.................................2 Troubleshooting, Adjustments & Service .......19 Troubleshooting the Rider .....................................19 Safety Decals .......................................................5 Troubleshooting the Mower ...................................20 Features & Controls ............................................6 Control Functions....................................................6 Seat Adjustments..................
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Safety Rules and Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. 19. Follow the manufacturer’s recommendations for wheel GENERAL OPERATION weights or cou
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Safety Rules and Information SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tip- Never operate on slopes greater than 17.6 percent over accidents, which can result in severe injury or death. (10°) which is a rise of 3-1/2 feet (106 cm) vertically in Operation on all slopes requires extra caution. If you cannot 20 feet (607 cm) horizontally. back up the slope or if you feel uneasy on it, do not operate Select slow ground speed before driving onto slope. on it. Us
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Safety Rules and Information 13. If the fuel tank must be drained, it should be drained SERVICE AND MAINTENANCE outdoors. Safe Handling of Gasoline 14. Replace faulty silencers/mufflers. 1. Extinguish all cigarettes, cigars, pipes, and other 15. Maintain or replace safety and instruction labels as sources of ignition. necessary. 2. Use only approved gasoline containers. 16. Use only factory authorized replacement parts when 3. Never remove the gas cap or add fuel with the engine making repairs.
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Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro- All DANGER, WARNING, CAUTION and instructional vide you with the safety and reliability you would expect messages on your rider and mower should be carefully from an industry leader in outdoor power equipment read and obeyed. Personal bodily injury can result when manufacturing. these instructions are not followed. The information is for your safety and it is important! The safety decals below Although reading t
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Features & Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers Throttle Control The throttle controls engine speed. Move the throttle for- These levers control the ground speed of the rider. The ward to increa
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Features & Controls Ignition Switch Fuel Tank & Gauge The ignition switch starts and stops the engine; it has To remove the cap, turn counterclockwise. The fuel three positions: gauge is mounted in the fuel tank and indicates the amount of fuel in the tank. OFF Stops the engine and shuts off the electrical system. Mower Height of Cut Adjustment & RUN Allows the engine to run and powers the Attachment Lift Control Lever electrical system. To adjust cutting height, pull the large lever back full
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Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation: Check that crankcase is filled to full mark on dipstick. See the engine Operator’s Manual for instructions Be sure to read all information in the Safety and and oil recommendations. Operation sections before attempting to operate this Make sure all nuts, bolts, screws and pins are in tractor and mower. place and tight. Become familiar with all of the controls and how to Adjust the seat position, and
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Operation MOWING WARNING 1. Engage the parking brake. Make sure the PTO If you do not understand how a specific control switch is disengaged, the motion control handles are functions, or have not yet thoroughly read the locked in the NEUTRAL position and the operator is FEATURES & CONTROLS section, do so now. on the seat. Do NOT attempt to operate the tractor without 2. Start the engine (see STARTING THE ENGINE). first becoming familiar with the location and 3. Set the mower cutting height. func
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Operation Smooth Travel ZERO TURN DRIVING PRACTICE The lever controls of the zero turn rider are The lever controls of the zero turn rider are responsive, responsive . and learning to gain a smooth and efficient control of the The BEST method of rider’s forward, reverse, and turning movements will take handling the ground some practice. speed control levers is in Spending some time going through the maneuvers three steps — as shown shown and becoming familiar with how the unit acceler- in Figur
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Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place, “zero turn,” gradually move one ground return back toward neutral. Repeat several times. speed control lever forward from neutral and one lever back from neutral simultaneously. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. NOTE: Changing the amount each lever is p
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200 Lbs. (91kg) Operation ATTACHING A TRAILER A The maximum weight of a towed trailer should be less than 200 lbs (91kg). Secure the trailer with an appropri- ately sized clevis pin (A, Figure 9) and clip (B). Excessive towed loads can cause loss of traction and B loss of control on slopes. Reduce towed weight when operating on slopes. The surface being driven on greatly impacts traction and stability. Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn. Carefull
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Operation C A B B A A Figure 11. Release Belt Tension A. Belt Tension Release Lever D A B. Guard Notch Figure 10. Mower Belt Routing A. Arbor Pulleys E C B. Back-Side Idlers C. PTO Pulley D. Belt Tension Release Lever H MOWER REMOVAL AND INSTALLATION I NOTE: Perform mower installation and removal on a hard K flat surface such as a concrete floor. A Removal G 1. Disengage the PTO, engage the parking brake, turn off the ignition, remove the key, and wait for all mov- ing parts to stop. 2. Remove
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Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower.You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. SAFETY ITEMS Before Every 5 Every 25 Every Every Spring & Each Hours Hours 100 250 Fall Use Hours Hours Check Safety Interlock System Check Rider Brakes Check Mower Blade Stopping Time RID
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Regular Maintenance LUBRICATION Lubricate the unit at the following lubrication points shown in Figure 13. Oil: Grease: control handle pivots front caster wheel axles discharge chute hinge front caster yokes mower deck idler arm Generally, all moving metal parts should be oiled where mower deck arbors contact is made with other parts. Keep oil and grease off Use grease fittings when present. Disassemble parts to belts and pulleys. Remember to wipe fittings and sur- apply grease to m
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Regular Maintenance WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. WARNING For your personal safety, blade mounting capscrews must each be installed with a LOOSEN hex/spline washer and spring washer, then securely tightened.Torque blade mounting capscrew to 45 - 55 ft. lbs. (61 - 75 N.m.) Figure 14. Blade Removal SERVICING THE MOWER BLADES Service Interval: Every 10 Hours or As Required
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Regular Maintenance CHECK TIRE PRESSURES Tire pressure should be checked periodically, and main- tained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. CHECKING / ADDING FUEL Tire Pressure To add fuel: Front 40 psi (2,76 bar) Rear 15 psi (1,03 bar) 1. Remove the fuel cap (see A, Figure 18). 2. Fill the tank to the
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Regular Maintenance 4. Reinstall the reservoir cap, move the locking tab A between two notches, and tighten the locking cap- B D screw. TRANSMISSION OIL FILTER CHANGE Change Interval: Every 250 Hours Filter Part Number: 1719168 1. Locate the transmission oil filter (C, Figure 19) at the C rear of the battery compartment under the seat. 2. Lubricate the new filter base with a few drops of transmission oil. Fill the filter half full of oil. 3. Clean the area around the filter base and remove the
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Troubleshooting, Adjustments, & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend To avoid serious injury, perform maintenance on the life of your equipment, prolonged or constant use the rider or mower only when the engine is may eventually require that service be performed to allow stopped and the parking brake engaged. it to continue operating properly. Always remove the ignition key, disconnect the spark plug wire and fasten it away from the plug The troub
