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Safety Instructions & Operator’s Manual for
21” STEEL DECK
RECYCLING
WALK MOWERS
SERIES 19
MODELS
RP2167519BDV
MODEL NUMBER EXPLANATION
R P 21 675 19 B D V
MODEL DESIGNATION ENGINE OPTION
CUTTING WIDTH ENGINE DESIGNATION
ENGINE POWER * SERIES DESIGNATION
R – Recycling Model 21 – 21” Cutting Width 19 - Series Designation DV – Direct Overhead Valve
P – Self Propelled Model 675 – 6.75 (Engine Power) B – Briggs & Stratton
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IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind
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IMPORTANT SAFETY INSTRUCTIONS SAFE HANDLING OF GASOLINE OPERATION (Continued From Previous Page) (Continued From Previous Column) 3. DO NOT remove fuel cap or add fuel with the engine 11. Before cleaning, repairing or inspecting make running. Allow the engine to cool before refueling. certain engine, blade and all moving parts have 4. DO NOT refuel the machine indoors. STOPPED. Disconnect and secure spark plug wire 5. DO NOT store the machine or fuel container inside away from plug to p
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IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE AND STORAGE (Continued From Previous Page) 9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them. 10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine. 11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices. 12.
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS...................................................................... 2 - 4 STATEMENT OF USAGE...................................................................................................4 ENGINE POWER RATING INFORMATION.......................................................................4 TABLE OF CONTENTS......................................................................................................5 SECTION 1 - FAMILIARIZATI
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Section 1 - FAMILIARIZATION WHEEL DRIVE BLADE CONTROL CONTROL GROUND SPEED BRIGGS CONTROL ENGINE SPEED CONTROL ENGINE SPEED CONTROL/ FAST/ CHOKE CHOKE ROPE START HA NDLE OIL FILL AND DIPSTICK SLOW FUEL FILL REAR HEIGHT ADJUSTMENT LATCH RECYCLING COVER FRONT HEIGHT ADJUSTMENT LATCHES FIGURE 1.1 1.1 INTRODUCTION 1.2 NOMENCLATURE This manual has been prepared for
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Section 2 - OPERATING INSTRUCTIONS 2.1 PRE-START CHECK LIST 2.1.6. Clean exterior surfaces of cutting deck and Make the following checks and perform the service engine of any accumulation of spilled fuel, dirt, required before each start-up. grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times. 2.1.1. Check guards, deflectors, grass bag, adapter and covers to make sure all are in place and securely 2.2 STARTING & OPERATION tightened. 2.2.1. ENGINE & BLAD
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Section 2 - OPERATING INSTRUCTIONS 2.2 STARTING & OPERATION 2. Move upper mower handle up or down until the 2.2.3. PROPELLING MOWER desired position is achieved. 1. Start engine. Refer to Section “Starting & 3. Tighten the lower nuts on each lower handle to Operation”. maintain desired position. 2. Move ground speed control to the desired speed position. See Figure 2.4. 3. Move wheel drive control against handle to WARNING engage wheel drive and propel mower forward. STOP engi
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Section 2 - OPERATING INSTRUCTIONS 2. Set all wheels at the same cutting height. The WARNING highest cutting position is Notch 7. The lowest DO NOT attempt any maintenance, adjustments or cutting position is Notch 1. See Figures 2.6 & 2.7. service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and LATCH components are HOT. Avoid serious burns, allow POSITION sufficient time for all components to cool. 2.
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Section 2 - OPERATING INSTRUCTIONS 2.9 INSTALLATION OF GRASS BAG WARNING (Door Type Bag) DO NOT attempt any maintenance, adjustments or STEP 1: Install grass bag adapter. Refer to Section service with engine and blade running. STOP “Installation of Grass Bag Adapter”. engine and blade. Disconnect spark plug wire and STEP 2: Install grass bag by sliding connector over secure away from spark plug. Engine and adapter flange. See Figure 2.11. components are HOT. Avoid serious burns, a
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Section 3 – MAINTENANCE 3.1 INTRODUCTION 3.2.2. CHECK GREASE LEVEL IN TRANSMISSION To retain the quality of the mower, use genuine 1. Remove transmission fill plug. Roll machine SNAPPER replacement parts only. Contact a local forward or backward while looking down into plug SNAPPER dealer for parts and service assistance. hole. For the correct part or information for a particular 2. If liquid grease IS NOT visible on the input gear mower, always mention model and serial number. (the s
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Section 3 – MAINTENANCE 3.4 STORAGE PROCEDURE WARNING Refer to the Engine Owner’s Manual for directions DO NOT attempt any maintenance, adjustments or regarding engine storage preparations. Prepare the service with engine and blade running. STOP engine mower for “end of season” storage as follows: and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are 1. Drain fuel from fuel tank and let engine run until HOT. Avoid serious burns, allow suf
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Section 4 - REPAIR & ADJUSTMENTS 2. Replace the blade if it is badly chipped, bent, WARNING noticeably out of balance or has cracks or notch in DO NOT attempt any maintenance, adjustments or either tip. See Figure 4.1 & 4.1A. Replace with new service with engine and blade running. STOP engine blade. and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are WARNING HOT. Avoid serious burns, allow sufficient time for DO NOT use a cutting blade
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Section 4 - REPAIR & ADJUSTMENTS CLUTCH CABLE WARNING DO NOT attempt any maintenance, adjustments or VINYL SPRING service with engine and blade running. STOP engine 1/16” TO 1/8” CLUTCH CABLE and blade. Disconnect spark plug wire and secure CLEARANCE EYE away from spark plug. Engine and components are UPPER SPRING HOT. Avoid serious burns, allow sufficient time for SPRING HOOK all components to cool. LOWER SPRING 4. Sharpen blade on a grinding wheel at an angle of 22 to 28 d
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Section 4 - REPAIR & ADJUSTMENTS USE WARNING NEEDLE DO NOT attempt any maintenance, adjustments or NOSE PLIERS TO service with engine and blade running. STOP engine INSTALL and blade. Disconnect spark plug wire and secure DRIVE away from spark plug. Engine and components are SPRING HOT. Avoid serious burns, allow sufficient time for all components to cool. 4.3 DRIVEN AND DRIVE DISC SERVICE If the mower does not propel itself properly, See Figure 4.6. Check for the followin
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Section 4 - REPAIR & ADJUSTMENTS WARNING DO NOT attempt any maintenance, adjustments or 1/8” MEASUREMENT TO service with engine and blade running. STOP engine OUTSIDE EDGE OF DRIVE and blade. Disconnect spark plug wire and secure DISC away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for DRIVE SLIDE DRIVEN DISC all components to cool. DISC ASSEMBLY TOWARD OUTSIDE EDGE 4.3.3. DRIVEN DISC ADJUSTMENT (Continued From Previous
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Section 4 - REPAIR & ADJUSTMENTS WARNING 4.3.5. Replacing Bearing In Driven Disc Assembly DO NOT attempt any maintenance, adjustments or IMPORTANT: The bearing on these machines is staked into the thrust plate. The bearing will have to be driven service with engine and blade running. STOP engine out with a mallet and a large punch. A new bearing with and blade. Disconnect spark plug wire and secure four retaining screws will have to be purchased to away from spark plug. Engine and c
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Section 4 - REPAIR & ADJUSTMENTS 4.4 BELT SERVICE WARNING On self-propelled mowers, the engine belt transmits DO NOT attempt any maintenance, adjustments or power from engine to drive disc. The drive disc powers the poly-v belt, which engages the service with engine and blade running. STOP engine transmission that powers the rear wheels. Should and blade. Disconnect spark plug wire and secure these belts become worn, they could cause slippage, away from spark plug. Engine and compone
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Section 4 - REPAIR & ADJUSTMENTS PULLEY POSITION WARNING DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine DRIVE DISC and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are SLOT IN END HOT. Avoid serious burns, allow sufficient time for OF DRIVE DISC all components to cool. BOLT BUSHING 4.4.1. Engine Drive Belt Replacement (Stretch Type Belts) DECK BRACKET (Contin
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TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Engine Will Not Start 1. Fuel tank empty. 1. Fill fuel tank with fresh fuel. 2. Engine needs choking or priming. 2. Choke/Prime. Check Engine Manual for Instructions. 3. Spark plug wire disconnected. 3. Place spark plug wire onto spark plug. Engine Stalls or Stops 1. Blade control is released or is not being held securely 1. Blade control should be held securely against After Running against handle. handle at all times during o
